Exterior 1st Gen Engine Bay Clean Up

Discussion in 'Tuning and Performance' started by Batrugger, Jul 15, 2011.

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  1. Batrugger

    Batrugger New Member

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    If your getting tired of hearing all about my VW you'll be glad to know that I have turned my attention back to the MINI for some much needed love. It looks good on the outside:

    Art2_008.jpg

    but the engine bay is oh so plain. We really just wanted to dress up those horns, but pulling them isn't as easy as most would think. Knowing this, I decided to take care of a few things while I was in there. Ideally I would like to paint the rails since the factory paint is horrible, but that just isn't in the cards right now. So we will be pulling a bunch of parts, some will get chrome and others will get polish. We won't be deleting anything, but the wires and hoses will be tucked and hidden away as much as possible. So it began yesterday:

    IMG_9054.jpg

    I actually got all of that off without removing the front end. I am still going to pull the coolant overflow tank, transmission mount, and belt tensioner, but all of the other parts have been sent out. I won't get them back until next Friday and I have to work through next weekend. Hopefully I will be able to show you some progress pics next Monday.
     
  2. Mr. Jim

    Mr. Jim Mudshark
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    We never get tired of hearing about your VW! But glad to see the MINI is getting some attention.
     
  3. Batrugger

    Batrugger New Member

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    #3 Batrugger, Jul 17, 2011
    Last edited: Jul 17, 2011
    Thanks Mr Jim, I have some updates despite waiting on parts. After removing the trans mount I went ahead and removed the front end to do make it easier to clean in the bay and do some work on the parts of the core support that can be seen:
    IMG_9059.jpg

    and since I didn't want to remove the AC lines, I hand polished them too:

    IMG_9056.jpg IMG_9057.jpg

    Having all of this stuff out of the way makes it real easy to get in there and clean, but since the supercharger and intake are open, I can't use water so it is all has to be done by hand. I also had the wheels polished and then I polished the inside of the bolt holes:

    IMG_9055.jpg
     
  4. TATTRAT

    TATTRAT Well-Known Member
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    subscribed
     
  5. Rae

    Rae Club Coordinator

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    Holy crap, that's real love! Can't wait to see what else you do! And I agree with Jim, your car adventures are epic no matter which car.
     
  6. Batrugger

    Batrugger New Member

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    Pleasant surprise this afternoon since parts weren't supposed to be ready until Friday. Stopped by to see how the parts were doing and he had everything polished. I pick up the chrome pieces tomorrow. This MINI's future looks so bright your gonna have to wear shades :cool::
    IMG_9063.jpg
     
  7. Batrugger

    Batrugger New Member

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    #7 Batrugger, Jul 20, 2011
    Last edited: Jul 25, 2011
    I got some things reassembled. Intake manifold:
    IMG_9066.jpg

    Trans mount with Powerflex bushings:

    IMG_9067.jpg

    and I painted the GP intercooler with some Eastwood radiator satin black paint:

    IMG_9064.jpg

    Too bad most of it will be covered:

    IMG_9065.jpg
     
  8. cop1406

    cop1406 New Member

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    Saw this car at AMVIV in 2010. It is unique and most definitely one of a kind. Subscribed....:Thumbsup:
     
  9. Metalman

    Metalman Well-Known Member
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    Wes, is all the polishing done by hand with polishing media and small buffing wheels (Dremel like?)? I can't understand how they manage to get in all the little nooks and crannies.

    Or is it done with some kind of rotating tumbling machine?
     
  10. Nathan

    Nathan Founder

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    This is great stuff. You and Kelli come up with great ideas and then pull them off even better than described.
     
  11. Batrugger

    Batrugger New Member

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    Thanks guys

    I took all of the parts except for the front core support to a polishing shop. Last year I tried to polish my intake manifold on my VW and realized I was way in over my head. Sanding and polishing aluminum is also a very dirty job. You can do it with small tools, but it will take a lot of time. All of the parts pictured were done in 3 days :eek6:. I do have this kit from Caswell that I use for small jobs and touch ups:

    https://www.caswellplating.com/buffs/alpolkit.htm
     
  12. Wikedmini

    Wikedmini MINI of the Month - December 2009

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    holy cow! i dont know how you guys do it... crazy good things!
     
  13. goaljnky

    goaljnky New Member

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    I think Wes is using the reverse method of this:

    [ame=http://www.youtube.com/watch?v=RicwTkzyFJY]‪Jenny McCarthy Sucks the Chrome off a Trailer Hitch‬‏ - YouTube[/ame]
     
  14. Batrugger

    Batrugger New Member

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    Speaking of chrome, One thing I learned from doing the engine bay on my VW was that beautiful polished parts just don't look right if they are assembled with dingy flat hardware. On this bay, as I pulled the parts, I put all of the hardware in a bag and sent it out for chroming. I picked it all up yesterday and it looks amazing:

    IMG_9068.jpg

    I am still waiting on the hood latches since those went to a different place. Another trick I learned was that stainless steel acorn bolts can be used in place of nuts to hide exposed studs like I did on the three nuts on the front of this valve cover:

    Before
    IMG_8860.jpg

    After
    IMG_9061.jpg

    Now reassembly can begin in earnest. Unfortunately I have to work this weekend so it probably won't be finished until next week.
     
  15. Nathan

    Nathan Founder

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    It's those little details that make the most difference. Looking forward to seeing this progress.
     
  16. Justa Jim

    Justa Jim Well-Known Member
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    Wow, I am indeed impressed. :Thumbsup:

    Jim
     
  17. Metalman

    Metalman Well-Known Member
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    One thing I learned some time ago, if you use the braided SS hose lines, make sure they are secured against rubbing other parts they might come in contact with. I had a BMW 2002 years ago and replaces all of the rubber hoses with aeroquip. One of the steel hex bolts had the head almost completely worn away just from the movement of the braided line from the engine rocking.

    I would particularly watch the line in the last pic that appears to rest on one end of the valve cover....
     
  18. Batrugger

    Batrugger New Member

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    Cool will do, thanks for the heads up :Thumbsup:
     
  19. Batrugger

    Batrugger New Member

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    Just got back from my National Guard weekend. Friday I managed to get this much done:
    IMG_9071.jpg IMG_9073.jpg

    I'll get it all wrapped up tomorrow.
     
  20. Mr. Jim

    Mr. Jim Mudshark
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