MINI World Rally Championship Team Sees 3D Printing as Critical Tool

Discussion in 'Racing MINIs' started by Nathan, May 12, 2011.

  1. Nathan

    Nathan Founder

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    MINNEAPOLIS--(BUSINESS WIRE)--(NASDAQ: SSYS) Stratasys today announced that its Dimension 3D printers and Fortus Production 3D Printers played a critical role in the development of the new MINI John Cooper Works World Rally Car (WRC).

    The MINI WRC Team relied heavily on 3D printing throughout the car’s two-year development cycle. To design the test car, engineers used Stratasys FDM 3D Printing technology to create large parts of the engine bay, gearbox, steering assembly, vehicle interior and even engine components, such as intake valves. In addition to prototyping parts for the test track, the MINI WRC Team even produced some end-use parts for the finished car. One of the most visible of these is the ergonomically styled gearshift display and control panel, which is mounted on the steering column.

    The development of the car, which will be featured in this year’s World Rally Championship, has impressed upon MINI WRC Team the importance of 3D printing in saving time, reducing tooling costs and enabling more design freedom of complex geometric parts.

    “We would find it nearly impossible to build another car without using FDM technology,†said Paul Doe, chief design engineer. “We would never have dreamt of building the parts we did without the Stratasys machines. Using composite parts would have cost up to three to five times more.â€

    “MINI WRC Team’s use of FDM technology to develop a race-worthy car for WRC demonstrates that it’s both efficient and cost effective,†said Tim Heller, managing director of Stratasys Europe. “It’s nice to be considered an indispensable part of the prestigious team’s operation.â€

    MINI WRC Team used Stratasys Dimension 1200es 3D Printers and Fortus 400mc Production 3D Printers with polycarbonate and ABS materials.
     
  2. Justa Jim

    Justa Jim Well-Known Member
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    We should have access to one of those here on M/A via a link on the tool bar? :cornut:

    Jim
     
  3. Nathan

    Nathan Founder

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    Dimension SST 1200es: $32,900 = 1,316 Supporting Members...
     
  4. Justa Jim

    Justa Jim Well-Known Member
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    CHKMINI and I are on it Nathan.

    Supporting Member, Supporting Member, Supporting Member!!!

    Jim
     
  5. Nathan

    Nathan Founder

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    An update on this...was trading some emails with FES's Doc O and he mentioned that FES uses 3D printing to produce prototypes for both the shift light clip, and the housing for their relay module! See, even small companies can use the latest technology.
     
  6. rkw

    rkw Well-Known Member

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    Dr Obnxs and I are members at TechShop (http://techshop.ws/) where we have free access to 3D printers and other expensive sophisticated machines. I use a $20K laser cutter/engraver for prototype and production of InvisiLens.
     
  7. Justa Jim

    Justa Jim Well-Known Member
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    Perhaps a free pass to "Techshop" could be part of the Lifetime Membership. Might boost sales. :lol:

    Jim
     

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