Most liked posts in thread: 2004 R53 (re)Build Thread

  1. 00Mini

    00Mini Well-Known Member

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    One of the nicest things about Motoring Alliance is that you will never hear the “been asked before go search for it” answer. Your absolutely right that searches don’t always find what you’re looking for because of any number of reasons and it’s just a nice civil approach to a faceless medium.
     
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  2. MCS02

    MCS02 Moderator
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    Use the longer bolt and a nut on the TB, that’s the best solution. Did you straighten the bracket that bolts to the TB so it doesn’t interfere with the BPV?
    Could the miss you hear on the exhaust side be an exhaust leak?
    Check to make sure oil and water are not mixing.
    You have been at this a long time. Be careful that you see shadows where there are none.
     
  3. 00Mini

    00Mini Well-Known Member

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    Great mantra. :Thumbsup::Thumbsup:
     
  4. agranger

    agranger MINI of the Month June 2009
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    It's a simplification of the Golden Triangle of Project Management... basically, if you tweak one of those factors, you have to adjust at least one of the others to compensate. If not, you are breaking the laws of physics (or geometry) or blowing smoke.


    [​IMG]

    OK... back to MINIs! :p
     
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  5. MCS02

    MCS02 Moderator
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    That compression is not low enough to chaise a misfire. I think moving the injectors is a great way to trouble shoot. I am sure a fuel filter will not fix the misfire but I am sure it needs changing. I can’t help but wonder if it an electric problem
     
  6. trevhead

    trevhead Active Member

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    Me too... check this out. Two days ago we got new codes in addition to cyl 2 misfire and cyl 2 misfire with low fuel. Now we get two ignition coils codes, for “A” and “B.”

    The first thing I did on this back in January was put in brand new plug wires and ignition coil. Nothing changed and I returned them, stuck with what we had which are only 20,000 miles old. But. Second guessing now. What if I didn’t properly clear the codes and thought the code was still present but really I didn’t do the process right? At some point in this work I realized that I had to clear the codes a certain way to get them go away so the computer could start logging the criteria correctly again to show codes again or not. I think it’s possible I didn’t do it right back in January when I put in new wires and coil.

    I have new plug wires arriving today, will pop this in tonight and properly clear codes and see what it does this weekend. If it’s still misfiring then I’ll get into injector swaps.

    There is just not much else left to do. This is coming down to something very simple that I’ve been blind to so far.


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  7. trevhead

    trevhead Active Member

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    Frustration level is high!

    Plug wires did nothing (forgot to come back for that update / non-update). But they’re good NGK wires so I left them in. And they’re blue, so extra 20 hp even on three cylinders right?!

    I still need to try the injector swap. Just no time to get into that. Hoping to do it by Sunday this weekend. After that, if the misfire doesn’t move with injector 2, I think I’ll be officially out of ideas.

    The misfire is pretty bad now, constant at idle and if it idles long enough I’m pretty sure cylinder 2 is shutting down all the way. As long as it doesn’t idle for very long, it still feels great under power.


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  8. MCS02

    MCS02 Moderator
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    It would not effect only one but its a good idea to rule every thing out. Low fuel pressure and a weak injector tighter could cause a it to miss. The main problem with this is its an electric pump so RPM won’t change fuel pressure. It could be that at higher RPM you can’t tell it is missing. It could be a bad fuel regulator causing the problem. But agin it is odd that it is one cylinder. It is more than licked a electrical problem. Don’t rule out bad new parts. When I worked on cars more than once I put on a new part that was bad.

    here is what I would do. I would pull all 4 plug wires off the plugs, take the number 2 plug out, put it on the plugs wire and hold it on a metal part of the motor and have someone spin it over and look and see if you get spar. Be carful not to touch the plug, you don’t want to get shocked. If you see it sparking you have a fuel problem if no spark it’s electrical

    back to the basics
     
  9. 00Mini

    00Mini Well-Known Member

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    Did you switch number 2 cylinders spark plug with anyone of the other cylinders spark plug ?? Only reason I ask is that I read of a similar problem and it was the spark plugs resistance that was causing the problem.
     
  10. 00Mini

    00Mini Well-Known Member

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    Good luck.
     
  11. trevhead

    trevhead Active Member

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    makes sense to test the injector again to be sure it's repeating this behavior and that I didn't just see it go off because the tester shook itself loose. we did check it twice with the same result, but I didn't think to make sure the tester was seated after the engine started up.
     
  12. MCS02

    MCS02 Moderator
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    #102 MCS02, Apr 7, 2021
    Last edited: Apr 7, 2021
    I’m thinking more like @00Mini that it may be a problem in the plug on the injector it’s self. If not it’s down to checking a length at a time. I would not replace the wiring harness sense you don’t know if that is it.

    I would order about 10 of these that’s about $20

    https://www.detroittuned.com/phone-tech-support/

    When he calls tell him what you did he may know the problem. I almost know he will.
     
  13. trevhead

    trevhead Active Member

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    I didn’t know about that option with DT, that’s a great idea.

    You’re right, could be the wired connector that plug into the injector. I’ve ruled out several things but now it could be anything from the injector plug on back to the ECU. I also don’t think it’s the wiring harness though now that I’ve had more time to read responses and think. I don’t think a wiring problem would let the injector start up with the other three as normal and then shut down.

    There is a thread on another forum where a guy was chasing a misfire on cylinder 2 like me. He discovered this behavior too where injector 2 worked but shut off after a few seconds of the engine idling. In his case, he tested the resistance of his spark plugs and found the plug on cylinder 2 to have really high resistance. He replaced it and the problem was solved. That’s not going to be the solution for me. Since the misfire started, I swapped plugs with no change, then put in a brand new plug with no change, then took the cylinder head out for the valve job, then I put in all four brand new plugs after the cylinder head went back in. I haven’t swapped them around again just yet but as 00Mini said that’s easy, and I can try that, but I can’t see anything different happening there.

    On the spark plug thought, maybe this... when I tested plug 2 for spark, I didn’t want to crank the engine much at all to do that and I didn’t want to turn it over all the way. I pulled all four plug wires so that the engine would crank, show me the spark and that was it. We cranked it only two or three cranks, just enough that I saw the spark and said okay. But now I wonder if that plug is what stops firing after a few seconds of idling. Still it wouldn’t be solved with a new spark plug and I have new plug wires in for the second time, so I’d have to test the signal from the ignition coil. At least to rule that out and then be back to the ECU or injector wiring or injector wire plug theory.

    I’m done to a chicken and egg thing. Either the cylinder starts to misfire first and then the ECU shuts off the injector (does it even work that way?) or something tells the ECU to shut off the injector which then causes an obvious misfire (logging the misfire code).


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  14. MCS02

    MCS02 Moderator
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    I could be a problem with the coil pack if you stop getting spark. I would do what you said and crank the motor to see if the spark plug keeps firing. If it does keep firing then your back to the injector. If it doesn’t you know it’s in the firing. That will take about 5 min to check. Then I would talk to Chad. He has talked to me with out sending money but I usually send something if I’m not buying a part. I really think I would talk to him.
     
  15. trevhead

    trevhead Active Member

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    Yeah I’ll definitely try chatting with Chad, happy to send some dollars his way for the effort too.

    Question about the spark plug test. I didn’t crank the engine very long because the whole situation was making me nervous. I unplugged all four plugs so that it wouldn’t turn over, but if I keep the other three plugged in so the engine will run, is that okay? Am I flooding the cylinder with fuel when it’s cranked with the cylinder 2 plug out and not there to ignite the fuel? Or could I avoid that by unplugging that injector? It all seems kinda hairy but I’ve never done it before so it’s always an adventure with each of the new things I learn to do to this car.


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  16. trevhead

    trevhead Active Member

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    I should be able to share the videos from the tech... you can see all the other mess this car has going on before he even gets to the engine trouble. Kinda feeling like a nightmare.

    video 1 - this ends right as he gets to the camshaft
    https://api.mykaarma.com/video-walkaround/details?inspection_uuid=6089870263ef0b000135db8f&fileType=image_and_video

    video 2 - picks up where first video left off
    https://api.mykaarma.com/video-walkaround/details?inspection_uuid=608987891c93b3000111d91c&fileType=image_and_video
     
  17. 00Mini

    00Mini Well-Known Member

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    MCS02 is correct in his thoughts on the in place motor. The mechanic said air was blowing in the crankcase on cylinder 2 which indicates bad rings. So I believe you are back to rebuilding a motor, a good used motor or good/rebuilt long block. I don’t believe you or your son would be happy with just the repair of the head as that will not address bad piston rings.
     
  18. 00Mini

    00Mini Well-Known Member

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    You were able to do all the engine work up till now so replacing an engine should not be so overwhelming that you won’t be able to complete the task. Read up on some of Minidave’s engine cleaning and painting tips and you’ll have one sharp R53 for years to come.
     
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  19. trevhead

    trevhead Active Member

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    I can no longer tell if you guys are the angel or the devil on my shoulders!

    I’ll be diving into research and a lot of thinking this weekend. I’ll be posting more as I think this through.
     
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  20. 00Mini

    00Mini Well-Known Member

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    I wondered how long it would be before that subject matter would come up.
     
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