Another Rally MINI Build

Discussion in 'Car Builds, Projects, Idea's Experiments' started by alexinvancouver, Aug 21, 2016.

  1. RallyMini370

    RallyMini370 Well-Known Member

    Mar 12, 2012
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    looking good senor! Alex ditch the plastic sides to the radiator surround, they break off! I made mine out of alloy plate.
     
  2. i will but after winter rally.
    here's my oil catch can filled with stainless steel scrubber
    bought a pack of three for a whooping $1.25 from a dollar store.
    yes i know i know but i couldn't find anything cheaper lol

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    and later on tonight:
    man this hood weights a ton!!!

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  3. #43 alexinvancouver, Nov 8, 2016
    Last edited: Nov 8, 2016
    painted front end

    [​IMG]

    got the tubes and borrowed tube bender from a friend.
    it's a hundred yrs old but hopefully will do the job.
    weighed the tubes: 45 kg total.
    made a template for main hoop first to test fit the seats because i know at least two guys who welded cage in
    just to find out seats can not be installed.
    even in my previous car i wish i moved it back more

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    main hoop is ready

    [​IMG]
     
  4. RallyMini370

    RallyMini370 Well-Known Member

    Mar 12, 2012
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    looking good Alex,, to make my cage I had to make a cardboard template of the inside of the Mini, take it to a tube bending shop and get them to bend it to the outside edge of the template. With a $1000 worth of tubing I was sweating! The tube bending company said the job was and pain and don't come back. Cost me $200 to get it bent. The front tube was a real pain to bend.
     
  5. #45 alexinvancouver, Nov 13, 2016
    Last edited: Nov 13, 2016
    at first i was gonna let the shop to do the cage
    but a friend of mine took his subie there first and guys started building his cage.
    every day he sent me updates of it being built: welding and such and then finally cage was painted
    but guess what happened next: scrutineer came to certify it, took measurements and found out
    the tube walls were too thin!
    can you believe it?
    long story short they had to cut the whole thing out and weld in a new one.
    the whole process took two month!
    on a top of everything his engine was drugged back and forth on a concrete floor and it made a hole in oil pan!
    then they broke his windshield and every time those guys needed bolt or nuts they could just unscrew them from his engine and such!
    guess what: i decided not to take it to that shop lol.
    anyway cage was fully finished tonight and i'll paint it later if i have time for it.
    still can not believe it took me only a few days instead of couple of weeks as i thought originally
    but then again i don't remember when was the last time i worked this hard!
    and i still need 50 to 60 hours of work to get the car completely ready! :mad2:

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    view from above: that's what sunroof was for lol

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    and look at the mess i made in my garage: everything is covered with a thick layer of dust!

    [​IMG]
     
  6. MCS02

    MCS02 Moderator
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    Very Nice job! When and where do you plan on rallying?
     
  7. here http://bigwhiterally.com/
    just noticed there's a nice promotional video on the site
    it's less than a month away and though i registered car has TBD :biggrin5:
    because worst case scenario i'll rent a subie from a friend
     
  8. RallyMini370

    RallyMini370 Well-Known Member

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    Nice job Alex and done quickly. I'm not sure how long it took the guys at the muffler shop to do mine, I just took it there in October and By December it was done. You're making better progress than me!
     
  9. muffler shops have no clue about bending tubes!
    i've been super busy finishing my car.
    welded sunroof shut

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    painted it.
    could do a better job but since i'm in a rush did a sloppy work

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    took her out to get some sun tan
    and drove around the block for the first time in like 6 or 7 months!
    have couple of electronic glitches to fix
    also seats to be installed when harnesses arrive
    which is scheduled for tomorrow

    [​IMG]
    [​IMG]
     
  10. RallyMini370

    RallyMini370 Well-Known Member

    Mar 12, 2012
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    You're getting there Alex, soon be rally time!
     
  11. #51 alexinvancouver, Nov 24, 2016
    Last edited: Nov 24, 2016
    skid plate is done, only have to apply a proper ski lube lol
    interior is done too
    i don't like my seating position but i guess i just have to live with it for now.
    for the next rally i'll move both seats further back.
    now seat brackets are bolted down to OEM points
    and it'd take too much time to fab all the new crossmembers

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    you got to love my carpet though.
    i was freezing my feet last two winter rallies and said to myself: enough is enough,
    time to put some carpeted carpet on da floor!:biggrin5:

    [​IMG]
     
  12. 00Mini

    00Mini Well-Known Member

    Feb 24, 2013
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    A lot of work very nicely done !!
     
  13. RallyMini370

    RallyMini370 Well-Known Member

    Mar 12, 2012
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    nice ski plate! you're getting close now. For my skid plate I built a frame to add strength but I don't think you'll have to deal with meteor size rocks in Canada. LOL
     
  14. oh trust me i always find them!
    i think i shared this pic with ya: does this one look like a meteor rock?
    ...and i think photographer rolled it onto my path just for a nice shot.
    it was right after the jump and i had no way of seeing it
    tire was blown and rim surely cracked

    p.s. got the car log booked yesterday!

    [​IMG]

    [​IMG]
     
  15. RallyMini370

    RallyMini370 Well-Known Member

    Mar 12, 2012
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    ah yes I remember that photo! if that was the Mini the suspension would have broken off.
     
  16. cut and studded and ready to wear

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    and for spares i'll just use two cut winter tires

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  17. RallyMini370

    RallyMini370 Well-Known Member

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  18. #58 alexinvancouver, Dec 12, 2016
    Last edited: Dec 15, 2016
    won P2WD and 3rd in 2WD among open 2WD class cars overall.
    17 out of 35 overall.
    considering we had 23 4WD cars i'd say Mini proved itself to be a great rally car even on snow and ice on street studded (Gilslaved Nordfrost) tires =o)
    i think this pretty lady in red liked snow and ice!
    ...still lots of work to be done on it
    https://goo.gl/photos/sjXzahpwPZ4meTXA7
     
  19. 00Mini

    00Mini Well-Known Member

    Feb 24, 2013
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    Congratulations !!
     
  20. RallyMini370

    RallyMini370 Well-Known Member

    Mar 12, 2012
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    Congrats! at least your Mini is out rallying!
     

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