Suspension Brakes 1st Gen Most liked posts in thread: Are helper springs necessary?

  1. Onasled Racing

    Onasled Racing New Member

    Jul 19, 2010
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    #16 Onasled Racing, Sep 19, 2011
    Last edited: Sep 19, 2011
    "If" you can get the car back to him then have him do the following (by the way, I truly don't want to sound like a jackass, but I would take the car to someone else or just do it yourself on the most level floor you can find as even you doing it this way wil end up a lot better then what this guy did).

    DISCONNECT one droplink on each swaybar!!! And leave it like this until finished.
    NEVER use a swaybar to adjust the balance of the car!!! The swaybars must be kept at ZERO preload on a level surface. On ALL road race cars (Yes, even BMWs)

    Ride height the car.
    Start with the front and set ride height so that front lower control arm is parallel to the ground, or slightly pointing down (maybe 1-2 degrees) from chassis to wheel is even better. I'm sorry, but I'm spaced out on where that brings you in inches when you measure from the ground to the front jacking point, but somewhere around 3" I think. When setting ride height this is what you are doing, setting up correct geometry for suspension design. Hence starting with front lower control arm as it is the most critical component here. Then just set the rear to about the same as the front, maybe .5" higher if needed. This is a good starting point.

    Set camber and toe.
    Your goals here are pretty much what you set them to already, but MUST be corrected now that the ride height was corrected. My only concern here is that maybe put 1/16 -1/8" toe out back into the front. Zero is ok, but not where I would start if I were you. Camber, ..If you go with 2.5 in the front then maybe go with 1,8 in the rear. Not sure what tires you are using as this does make a difference.

    Corner balance the car.
    It sounds like you are not there when they corner balance the car? If not did they ask your weight? Your weight must be in the driver seat )with a small percentage on the driver seat floor) to balance the car correctly.
    The Mini is a well balanced car out of the box. Think of corner balancing this way. NOT that you need to make the front as close to the rear, but as a four legged table that must have all legs the same length so it does not rock or wobble. He need to get side to side weigth as close as he can, but most importantly he needs to get the LF+ RR equal to the RF+ LR. Corner balancing should take not less then an hour to do, as much as two hours depending how far off he took it out of balance the first time.

    NOW.... reconnect the swaybar drop links and set them to ZERO preload .
     
  2. BThayer23

    BThayer23 Well-Known Member

    Jun 12, 2009
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    So I visited Watkins Glen last Wednesday and Thursday with the Boston BMWCCA. Fantastic event, well run, 4+ hours of track time over two days. It was my first time at WGI. Big track, big turns, and the track rewards being aggressive - there's so much grip all the way across the width of the pavement. The Boston club was awesome, too. It was fun hanging out with all the instructors, and everyone was quick with a helping hand, whether I was changing rotors or looking for another instructor to ride along. Even the Corvette guy in the next bay took time to help me torque the rotor bolts. =)

    Thanks to a combination of the newly lowered suspension and my aging brake ducts, I arrived at WGI after a 10-hour drive to discover that my outer passenger CV joint was sliced open at the widest part. I just had the axle re-packed with Redline grease two weeks ago - wicked frustrating. I duct taped and zip tied the boot, but I think in the end it was the fresh grease that kept me on the track - that stuff is sticky. A new right axle is in the mail from the Driveshaft Shop, and new ducting is coming to replace the old stuff.

    The new suspension was great. The car was very neutral and composed through all of the high speed turns. I'm at VIR this weekend, a track I've driven many times before, so that'll be a better comparison. It was nice dialing out the adjustable dampers to full soft on the drive to and from the track, then amping up the damping on the track. Definitely worth the time, money, and aggravation.

    During a track walk after the first day, I was talking with Joe from HMS Motorsports about the Outer Loop. I mentioned that it was easy to turn the MINI in and make small adjustments with the throttle to control the pitch of the car - lifting a hair to bring the nose in and correct for an early turn-in. Joe said that's only a MINI thing; RWD cars will spin if you lift off the throttle like that. He said FWD is very forgiving in that way, especially MINIs with their stable chassis, and that really clarified for me the differences between RWD/FWD.
     
  3. BThayer23

    BThayer23 Well-Known Member

    Jun 12, 2009
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    Thanks guys. These past few weeks have been trying, but it's nice to have a little help from some friends. :Thumbsup:

    And every single time I get my car on the track, all I can think about is going back for more! :crazy:
     
  4. Redbeard

    Redbeard JCW: because fast is fun!
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    Dec 17, 2009
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    *Smacking inside of forearm like a junky* Yeah... I know what you mean. I've been jonesing pretty bad for a track day. :frown5:
     
  5. Onasled Racing

    Onasled Racing New Member

    Jul 19, 2010
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    Glad things went well at the Glen. Hey, it's a tough tough track to dial in and takes many many track days to do so.
    Joe was somewhat correct about his statements, but not fully. What you described is known as throttle steer and is how most front wheel cars behave, though I do think that the Mini is the best balanced FWD car out there. But fact is that you certainly CAN throttle steer a RWD car, it just takes a bit of a softer touch. Do know that the more you do to the Mini to make it stiffer on the track, the more oversteer you will get. You just learn to use it.
    Hey, BMWCCA track days are the bast out there as far as I am concerned, and their race schools are even better!. They do it right and somehow keep a great atmosphere that makes to that much more fun. They really teach! What you get at the Glen days are quite a few instructors from the Delaware Valley Chapter, and those guys down there can REALLY drive. I would really recomend you do a driving schools day with either the Boston and or the White mountain chapters at New Hampshire. What this teaches you is just how to control the car with throttle steer and to learn when and what to do when the car breaks loose. Very worth it.
     
  6. KC Jr 54

    KC Jr 54 New Member

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    You can remove the helper spring IMO. Another thing to consider, when you run the bottom perch up high enough so that it compresses the helper spring, you may be apply pressure to the actual spring as well, preloading it.

    Food for thought, there are a lot of coilovers out there sold w/o any helper springs..

    Also, i believe KW is forced to supply helper springs due to TUV certification or something a long those lines. Heard that once, but truely dont know how accurate it is, or why it effects us in the US.
     
  7. Onasled Racing

    Onasled Racing New Member

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    Yea, NO helper springs in the front. Just take them out. Only need them in the rear as there is a lot more droop back there.
     
  8. cct1

    cct1 Well-Known Member
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    For what it's worth I have helper springs on the rears, none up front with the KW V2's, no problems.
     
  9. BThayer23

    BThayer23 Well-Known Member

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    Cool. I was sweating at the thought of having to run spacers that tight. All it takes is one piece of track rubber and boom, there goes the plastic fender.
     
  10. beaner

    beaner New Member

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    if you are still tight with your et45 wheels, a 5mm spacer isn't really a big deal. although custom hubcentric ring/spacer might be nice, it isn't required. you can use your current rings and just put a 5mm space behind it. i did this with my SSRs.

    your camber will help with fender clearance. no need to dremel....the tire will do it for you.
     
  11. BThayer23

    BThayer23 Well-Known Member

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    The custom spacer would be necessary because I'm running out of hub. The MINI has about 10-11mm of hub, and my BBK takes up about 5mm. A typical 5mm spacer doesn't leave any hub for the wheel to use, but my wheels have a larger centerbore. So I can get a spacer with a 56.1 hole on one side and a 73mm hub extension on the other, with a spacer in the middle. Motorsport-tech.com has custom hubcentric spacers like I've described.
     
  12. BThayer23

    BThayer23 Well-Known Member

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    The car's been in the shop for the last couple days getting corner balanced and an alignment. Thank you to Andrew at Performance Chassis in Cary, NC for taking care of my car. Some thoughts for the next guy who plumbs the internets for coilover tips...

    -2.5 front camber, -1.5 rear camber, 0 toe (thanks cct1)
    Front height = 12.5" from center of axle to wheel arch plastic trim
    Rear height = 1" higher measured from jack pads (before corner balancing)

    I removed the front helper springs. I had the ride heights up while the springs settled, but at the correct front ride height, the wheels hit the springs. My wheels are wider than stock, and I didn't want to spend money and guess at a spacer width that might work before camber was set. So I took the helpers off and raised the spring perch. It's most of the way up the threads, but it clears the front tire. At full droop on jack stands, there was about 8mm of space, which isn't ideal. Swift sells some slim helpers, but they're $70/pair, and at 10mm compressed, I'd have to lower the lower spring perch a little bit more. File that away for next time I have the car set up.

    My alignment guy mentioned that the WMW endlinks had wrench flats near one end of the center shaft. But I installed that end up, which made it hard to reach and corner balance the car. I'll swap 'em next time I pull them off.

    Corner balance results:
    LF 890 / RF 843
    LR 553 / RR 560

    total weight = 2848 lbs (incl. 150 lbs in driver's seat, full tank of gas, sunroof, full interior, no cage)
    51% LF/RR cross weight
    61% front weight balance (should be higher, 62% if I subtract 60 lbs for 10 gal gas, also stock battery)

    I'm headed to Watkins Glen and VIR in the next two weeks, so I'll have a chance to wring the car out and give more impressions. =)
     
  13. cct1

    cct1 Well-Known Member
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    I am so jealous, that looks good. See how the car feels--the rear may be a little high. Bet you're going to rock on the track!
     
  14. BThayer23

    BThayer23 Well-Known Member

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    I actually misspoke on the heights - I hadn't seen the car when I posted, just talked to the mechanic on the phone. The car is slammed! The front/rear weight percentages are good, but my chin spoiler is going to take a beating. If the ride height goes up, the front weight percentage goes down. Both front and rears are tucked nicely. I think he measured 4" to the front jack pad and 4.75" to the rear. I need to measure the wheel arch to axle lengths, too.

    The club is doing parade laps at VIR on Sunday, so I might take the car out for a couple shakedown laps, just to make sure it's not too low.
     
  15. cct1

    cct1 Well-Known Member
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    Yeah, that's low!! One of the problem with slamming these guys too much is the angle of the CV joint gets less than ideal (which if you talked to Ryephile you already know), unless you've altered the suspension to account for that. I haven't, and it does limit how low I feel comfortable dropping it.

    I slammed mine too low initially, brought it up a hair, and that's where it handled the best.

    The ratios look good; some people go a little lower in the rear than that, but that is close to where I ended up. If the rear is too high, the car will get squirrely under threshold braking, and oversteer can get a little excessive--I actually went to a softer setting on my rear sway bar and it felt just right, but everyone drives differently.

    Good luck, let us know how it goes!
     
  16. Onasled Racing

    Onasled Racing New Member

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    I'm not sure whomever corner balanced your Mini really understands what he is doing. Sounds like they are trying to change front to rear weights by slamming the front and keeping the rear up. This should absolutely not be done. It's the cross weights and side to side weights that need to be focused on in corner balancing most cars. Not much anyone can do with front to rear.
    Below are ratios from the numbers you provided. Unfortunately the car is a bit of a mess. Sorry, don't mean to sound harsh on this. :-(

    Ratios from your results These two values should be close to equal
    LF / LR 1.609
    RF / RR 1.505


    Measured Weight Distribution from your results
    Front-to-Rear
    Front 1733 60.89 %
    Rear 1113 39.11 %
    Total Weight 2846

    Side-to-Side
    Left 1443 50.70 %
    Right 1403 49.30 %

    Diagonal Weight
    Left Front / Right Rear 1450
    Right Front / Left Rear 1396
     
  17. minimark

    minimark Well-Known Member

    Jun 24, 2009
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    ^ My thoughts.....
     
  18. Onasled Racing

    Onasled Racing New Member

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    8 mm of free space between the spring and the top perchs at full droop on the front is no sweat at all. There is never a time when the Mini unloads the front end beyond spring contact. Don't sweat this at all.
    Not sure why you are measuring ride height from axle to fender arch. Best place to measure ride heights are either at the jack points or at the outer most part of the subframes. Corner weight should not be altering ride heights. Ride height is part of tuning the handling characteristics of the car and should be set first. Corner balancing can be adjusted to perfection without altering ride height. Takes a LOT of time.
    Just to be clear on your drop link statement. One of each the front and rear should be left not attached until EVERYTHING else is adjusted, ride hight, corner balance, etc. Then when all is done and car is still on the scales, the two droplinks should then be attached and adjusted by your fingers so you can FEEL when they are at zero preload. Then you can jack the car up and tighten down the jam nuts. It just sounded like you were trying to wrench the droplinks during corner balancing. (?)
     
  19. BThayer23

    BThayer23 Well-Known Member

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    #15 BThayer23, Sep 18, 2011
    Last edited: Sep 19, 2011
    I'll be the first to admit that I have no experience with this sort of thing, but the shop that I went to works on a bunch of the local BMW race cars, and they've taken care of me in the past. Yes, I was a bit skeptical about using the sway bars to adjust the side to side preload, but I'm not really in a position to question him. The list of mechanics who have set up a MINI for track work is short, and there isn't a lot of info online for me to provide him with, either. =(

    I found ride height info on a couple of Ryephile's posts, where he mentioned that 12.5" to 13.0" from axle to wheel arch was the happy range for the MINI's roll couple (or something like that), so I asked the mechanic to start from there.

    So what should I ask the mechanic to change? I don't own scales or an alignment rack, so I really have to work through them. Should I tell him to raise the front back up, set the rake, ignore the front/rear balance, and focus on the cross weight? The other thing that he was saying was that he had to take the wheel off every time he adjusted the ride height, which didn't sound right.

    I'm kinda stuck on time, too. I have to leave for Watkins Glen on Tuesday, and I still have to go to work tomorrow. Part of me wants to just drive the car and make my life simpler on Monday. But my mechanic offered to change the setup on Monday if I didn't like it, so I may just take him up on that. Ugh, that means waking up early to catch a ride to work.

    Any specs or thoughts I can pass along would be useful, beyond just telling him he's doing it wrong?
     
  20. BThayer23

    BThayer23 Well-Known Member

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    Thanks Greg.

    Using the control arms as a starting point makes complete sense. One of my big concerns over the weekend was the steering wheel vibrating at wide open throttle, which I think was probably the CV joints complaining a bit.

    And yeah, I have to drop the car off and then catch a ride to work, things are too busy to take a day off and watch. So I was a bit skeptical when he was talking about using the endlinks to tweak the L/R balance, but I didn't know enough to call him on it. Oh well, I'll get it right next time. Such is life...