BIGGER is BETTER!!! A FAQ on the Bosch 550cc injectors for R53

Discussion in 'Bytetronik Tuning Discussion- Archive only' started by mike@MynesTuned, Mar 11, 2010.

  1. Nathan

    Nathan Founder

    Mar 30, 2009
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    Left to right 330:380:550:440
     
  2. ScottinBend

    ScottinBend Space Cowboy
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    May 4, 2009
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    That's what I thought......so the 550 spray pattern is a heck of a lot better than the 440.
     
  3. ColinGreene

    ColinGreene Well-Known Member
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    I thought what we were learning about spray pattern in this thread was its not as crucial as previously thought, or has my reading comprehension seriously gone down hill?
    Seemed to me that mike said that the air flow in the intake tract aided atomization.
    or did i miss something.
     
  4. paulharmo

    paulharmo New Member

    Feb 19, 2011
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    Aha! I have it now. It's my own inexperience that led me to bring it up, I've never tried to piss into the wind :p
     
  5. minimark

    minimark Well-Known Member

    Jun 24, 2009
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    How about pissing in a category five hurricane; the conditions inside that chamber would be no less violent when one considers the pulsations and the speed at which the air is moving....

    My hat's off to you if you never discovered that warm life lesson.....lol
     
  6. Thumper460

    Thumper460 Active Member

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    This is why Velocity is a KEY in a ported Head and intake. If you notice the roof of that port is raised, as most the air flow is on the roof.. IF the entire intake runner was just enlarged ( ported) the velocity would slow do to add'l volume, and need more RPM to accomplish the same velocity and result.

    Just me.................................

    Thumper
     
  7. minimark

    minimark Well-Known Member

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    RPM? Do you mean more pressure, more air by volume?
     
  8. Thumper460

    Thumper460 Active Member

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    MINIMARK, as you know... the higher the rpm the faster the pistons are moving , which pulls in more air, and when restricted into a intake runner size, increases the velocity and this increases the volume that the engine takes in.. As we are talking velocity, the volume isnt important in this at this time?? yes??
    Thumper
     
  9. minimark

    minimark Well-Known Member

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    #209 minimark, Feb 27, 2011
    Last edited: Feb 27, 2011
    True in an NA engine but when you open them up on a boosted engine do you not loose pressure in the head negating some of the benefit if you don't increase the volume of air being compressed?

    Just asking..not saying at all that your wrong. It has been known for a long time that porting and increasing valve size and openings done correctly can and will increase performance. But by the same token; done wrong it can diminish performance ....
     
  10. k-huevo

    k-huevo Club Coordinator

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    Nope. The only time when increased velocity results in increased volume per moment of time, is when the vessel shape/diameter remains constant. Fluid diameter (the valid apple to apple comparison) also changes with vessel shape, air is a fluid BTW. A restriction does not increase volume, density can be increased through compression or temperature manipulation, but that is a different physical law.

    A reminder that burning fuel turns the crank, how the available air mixes with fuel when entering the combustion chamber has a great influence on efficient combustion.
     
  11. minimark

    minimark Well-Known Member

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    #211 minimark, Feb 27, 2011
    Last edited: Feb 27, 2011
    So your saying given the same amount of air and boost that if you decrease flow resistance (larger openings) and the ability to move more air through that you would not loose pressure?

    If that is the case, why wouldn't you just use manhole cover size valves?

    Just learning here...
     
  12. minimark

    minimark Well-Known Member

    Jun 24, 2009
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    Sorry, I just edited my post. Said increase and meant decrease flow resistance....
     
  13. Nitrominis

    Nitrominis Banned

    May 9, 2009
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    Pertaining to this thread...The injector size does not increase VE.
    VE= volumetric efficiency

    The atomization of the fuel starts but does not end at the fuel injector in a MINIs engine. Some injectors like the one this thread was started about are more efficient at atomizing fuel than other brands and types of fuel injectors.
     
  14. ColinGreene

    ColinGreene Well-Known Member
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    Thats pretty much what i asked earlier... Good to know i suppose.
     
  15. mike@MynesTuned

    mike@MynesTuned New Member

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    Here is a log of the factory S injectors with 16% pulley and a header (in 4th gear at 6700rpm, injectors are operating at 108% duty cycle):
    stock_330cc_16Pulley_Header.jpg
     
  16. Professor

    Professor New Member

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    Blah! I gotta get some info on what my 380s are doing with the head :(.
     
  17. mike@MynesTuned

    mike@MynesTuned New Member

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    Injector Duty Cycle at various mods & sizes

    Here is some quick reference info on injectors and their duty-cycle (DC):
    => Stock injectors with no mods (100% FACTORY stock) ~133whp on Dynojet = injectors at 88% duty-cycle at 6500 rpm (this is from an Automatic-S)

    => Stock injectors with 15% or 16% pulley (at 14.7psi) ~175whp on Dynojet: injectors at 107% at 6700rpm

    => JCW 380cc with a 15% pulley / cam of some type /V1 header ~ 200whp on Dynojet = injectors at around 112% in the 6800rpm

    => RMW 440s with 15% pulley ONLY ~185whp on Dynojet with tune = injectors at 84% duty-cycle at 7100rpm

    => Bosch OE 550cc with 15% / cam shaft / GP IC / Mynes V2 header ~205whp on Dynojet= injectors at 72% - 74% at 7500rpm
     
  18. ColinGreene

    ColinGreene Well-Known Member
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    Wouldent it be hard to judge where duty cycle is maxed out due to running 380s vs the stock injectors the leeway would be slightly higher or will your software account for this.
    and obviously we all still know that 112% is not possible its just then static at that point in the open position.
     
  19. mike@MynesTuned

    mike@MynesTuned New Member

    May 16, 2009
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    :confused5: the software has nothing to do with this... this is what the Stock ECU spits out in form of a data log. 112% is very possible; i've seen as high as 130% duty cycle. :eek6:

    Duty cycle is a mathematic calculation, do some research...
     
  20. cct1

    cct1 Well-Known Member
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    Colin, from my limited understanding, I think I see where you're coming from--the injectors are maxed out at what they can spray at 100%, they have a definite limit at what they can put out, there is no such thing as a spinal tap injector that goes to 11, but duty cycle is something different--once the injector is maxed out, if you keep pushing the RPM's up, you get over 100% duty cycle. Extremely rudimentary, but I THINK the gist of this is right....

    I'm in the process of going from 380's to 450's, in the VERY near future.
     

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