You said you checked but high egts and hesitation while cold are signs of a leaking intake gasket. Vacuum readings are crazy and it may not throw a code. Be sure the rubber hose near the upper engine mount is properly attached and follow it to the fuel regulator as well.
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Whine not Walnuts Active Member
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How lean are you running it? It sounds like it may be to lean. You may want to get bigger injectors. Who did the head and tune?
An adjustable camshaft sprocket would help if it’s a timing problem. Glowing exhaust manifold sounds like a mixture problem. Just off the top of my head-
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We've changed intake gasket and checked fuel regulator vacuum hose.. we had the same thought when first time problem occured but nothing changed after that...
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One thing that came in my mind is that in the fuel regulator line we put the boost pressure gauge T line that goes to gauge sensor..
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The innovate gauge with the tuned map on idling is showing stoichiometric 14.7 afr with the 550cc on and the manifold still glowing red and stalling on start moving the car! That's it before retarding one tooth the timing. Now we are in the phase that we put again the stock map and stock injectors (320cc) and the car is starting ok, moving ok and slightly glowing the manifold. But still glowing.. We are located in Greece so my mechanic did the porting and polishing on my head! The tuner also is a friend of mine very well known in the Mini society but he can't come to Greece due to Coronavirus situation and we tuning the car remotely!
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We've checked the cat and it was ok! Mufflers too!
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I hoped for that too! It could be an easy fix...

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Hello guys again!
Today i've tried new test base file that my tuner send us and this is the log from cold start until I saw the manifold again glowing red... As I understood right after a conversation with my tuner the car has negative spark timing advance when idling and this is causing many problems.. Engine load is 60-65% and throttle body opening about 5-7 degrees on idle! Short fuel trims are negative 20-25%.. Now we tracking down again the problem!
If anyone has any thoughts on the situation it will be very helpfull for me!
I am uploading for you to see a log from cold start and only idling!
https://1drv.ms/u/s!AhWnF_99c31kkIte4IIWG4_dYj0SRg?e=y9n9aV