Perfect list, thank you!
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Get rid of the Alta IC boots they are know to leak. Go back to stock. I had to do the same on my R53. Check the contacts on the coil pack they do get corrosion on them. If you replace the coil pack use the stock one. It is good to 300hp. People have had trouble with aftermarket ones. If the fuel filter has not been changed I would replace the filter, it may have been the cause of the ruff ideal and bogging down. Even if it doesn’t fix it if that’s the original filter it needs changing.
What plugs are you using? Do you have a different supercharger pulley?-
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Crashton Club Coordinator
Yes welcome to M/A.
I had an R53 but have forgotten most of what I knew. I'd put an ATI crank damper on there. Since you need one anyway at your mileage you might as well upgrade. Also if you haven't done so yet put a new set of spark plug wires on. You don't need anything fancy stock ones or NGK wires will do.-
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The crank damper usually goes sometime just over 60,000 miles, so if it is original I would bet it needs replaced. Like Chuck and Lee said, stock plug wires and stock coil. Good luck! You’ve got the best generation MINI.
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Was heading here for an update this morning...
New plug wires and coil didn’t make any difference. Thanks for the compression test advice, that seems like the logical thing to do (probably could have done that first).
The car is leaking oil pretty badly now as well, haven’t been able to find an obvious source of it yet. Based on running my fingers around the valve cover edges, it’s not the new gasket. The weather was terrible this weekend and I couldn’t really get as deep into it as I wanted.
The engine is making a new clicking sound from the passenger side. I took a video and will upload later on. To my ear it sounds like it could be from the belt/pulley area. Pulley was mentioned here last week as something else to look at. Once I get the video shared I’m interested to know if the sound is familiar to anyone.
The car is really trying to revolt on us now!
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Well, I now know where it needs the love... need your help R53 experts!!!
I got the car to one of the two mechanics I trust a great deal. They had it for compression testing and smoke testing. They identified dirty fuel injector seals and I authorized those to be replaced. They bench tested the injectors and they are all good.
Seals made it better but still had the misfire. They isolated the misfire to only idle - it all cleans up and fires on all four with full power at speed. So they started feeling like this isn’t mechanical and is all vacuum leak.
Smoke test had smoke coming from the front under the intercooler somewhere, so they started pulling it apart with the smoke running to find it.
They found it - burnt valve on cylinder 2. Remediation: pull the head, take to machine shop and rebuild with new seals and gaskets.
Hers where I need help - anyone done this before? My mechanic is all good with my DIY attempts and thinks that with patience, this can be done at home (with a machine shop in the mix of course). All in they think I’d be at about $3,500 for their work plus a machine shop, or I can try it and probably be into a machine shop for maybe $300 to $500. I haven’t started looking at parts I need and costs there.
We have no interest in parting with the car, so I’m going to try it. If I get stuck or can’t do it, I know what it takes to pay someone else to do it.
I’m all ears for advice, ideas or to be talked out of this!
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Crashton Club Coordinator
Like Lee said get a Bentley manual. It will be money well spent. It's the MINI maintenance bible. I'm sure you can do this.
As far as adding lots of power, remember your MINI has a lot of miles on it. Not sure how much power you can add before your MINI says enough.
Detroit Tuned is a great place for parts & knowledge. FCP Euro is also a good place to buy parts.
I wouldn't drive the car until you fix it. If it drops that burned valve you will be looking for a new engine.
Pretty sure you & your son will enjoy this project. It's a great bonding opportunity.-
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I’m planning my attack. So far I’m planning to replace the timing chain, guides and tensioner while I’m in there, along with the chain cover gaskets of course.
I’ve also found a head gasket kit at FCP for $144. Appears to include head gasket, supercharger duct gasket, valve cover gasket, plus many other rings and seals, a couple of flanges and o-rings and 16 small plug-looking things. For some reason the product page doesn’t list the individual parts in the kit but it looks like a good place to start. https://www.fcpeuro.com/products/mini-cooper-cylinder-head-gasket-set-elring-11120147561 for a photo of the stuff.
What else would anyone recommend I do while I have the engine in this state and with 152,000 miles on the clock? I’ll have the luxury of taking my time, especially while the head is at the machine shop for the valve job (so far I have one estimate at $375 and another at $850... wider discrepancy than I expected).
Pulley makes sense, I should add that. What other seals and gaskets am I not thinking about? Should I do engine mounts (pretty sure they are original, I don’t recall ever needing them to be replaced).
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I would change the oil filter housing casket, the crank seal. Maybe take a good look at the oil pan gasket and any other oil leaks you may have. If you get a supercharger pulley you will need a shorter belt. Replace the idler pulley and tensioner while your at it. I would replace all of those even it you don’t do the pulley. I believe the oil pressure sensor on the front of the motor is known to leak. I would pull it and use red RTV to seal it.
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Essentially, the ECM has two tests it performs on the solenoid purge valve. If it fails the first (basically a rich/lean test) it tries a second (confirmes a swing in RPM). If it fails the second, then it throws its own code (Codes P0441, P0443, P0444, and P0445 all are related to the solenoid purge valve). So, if you are getting an evaporative emissions leak code all by itself, then the purge solenoid valve is likely not the culprit. Thought this might help others that are also tracking these trouble codes down.
Also, on page 160-15, they describe the LDP/DMTL (leak diagnostic pump) system, which is located behind the right rear wheel housing liner (you have to remove the wheel and the liner). The charcoal filter and the pump and some related hoses are located here and may be worth inspecting. Link: Here's some additional/interesting info on LDP/DMTL systems (they have specific discussions on BMW's method). Codes related to the LDP/DMPL are P1436 (software), P1437 (software), P1442 (low voltage), P1443 (high voltage), P1475 (reed switch + solenoid), P1476 (line clamped), and P1477 (reed switch).
Oh, and almost forgot to describe my journey through this. My '02 R53 was throwing the P0456 code and it was NOT clearing; It would immediately reappear. I replaced my gas cap gasket ($9 on amazon), it was cracked. This, however, did not change a thing. I did some looking around because the someone suggested to look at the vacuum lines around the airbox and sure enough I found cracks on a vacuum spur connection in the main intake "snorkel". I just want to pass smog for now, so I put some silicone sealant around it and replaced the band clamp and it changed from an active code to a pending code - which, as long as it holds on for the next 50-100 miles, will allow me to pass. I didn't chase down the end of this vacuum tube, when looking around some say it's a crankcase vent (looking at installation instructions for the K&N Typhoon 69-2021TP cold air intake), but it sure looks like it runs in the direction of the solenoid purge valve. I wonder if a leak in vacuum here causes the sensor to think there's a small leak.
Edit: I should note that the diagnostic test suggested does involve removing one end of the tube between the solenoid purge valve and the charcoal filter and performing a vacuum test and a smoke test. The vacuum test (should be 0.00" of vacuum) and the smoke test are both performed from the purge valve side of the tube.
Edit 2: the spur on the "snorkel" does go to the crank case vent. The other end of the tube leaving the top of the purge solenoid valve goes to a brass nipple on the throttle body.
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@casper911ca wow! Thanks that will help someone. Welcome to MA!
Let me guess 911 your other car? Ca California where the EPA is very easy going on inspections-
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