I got a timing chain kit from Detroit Tuned. Once I got it apart the old tensioner was a quarter inch, at least, shorter then the new one. As most know I managed to brake one of the guide bolts, I did not feel my torque wrench click. Those bolts torque to 22lb, I knew I was going to tight. I should have stopped before that happened, it had been a long day.
The Gen2 cars are very different animals. It wasn't supper hard job but was not easy. The way the chain is set up it is very important to use the recommend procedures to tighten the pulleys, if not they can slip and cause damage.
Thanks Chad and everyone here that posted helping me with my broke bolt.
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Metalman Well-Known MemberLifetime Supporter
- Sep 29, 2009
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- Ex-Owner (Retired) of a custom metal fab company.
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I replaced my chain tensioner earlier this year and noticed the plunger spring was weaker than the new one (same latest part number). Part wasn't all that expensive and no trouble replacing. Screw the old one out and screw the new one in and set the proper torque. An intake elbow was the only piece that had to be removed.
I didn't replace the tensioner because it was making any kind of "death rattle", just figured that when the chain gets slack it will beat the plastic chain guides causing them to break off and do engine damage... Wanted to catch it before that happened...
I like driving the MINI and will most likely keep it and will probably plan on replacing the chain tensioner at some regular period...
Good luck with getting the Dark Helmut back on the road...-
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My car is a clone of yours in looks and most of the go fast goodies. I have been paranoid of the timing chain problems since it was new, so I check the oil EVERY
time I drive it which is only once a week since I bought that Indian two years ago. Besides one coil going bad its been trouble free. It now has 44k on it. Build date
is 12/11. Best of luck getting your problems resolved.-
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Good deal! Glad it’s back together..
Curious- what would cause the tensioner to be so short? I could see it not having the pressure (spring gets weak and/or diaphragm starts leaking assuming oil is running through it).. but shorter seems odd. Granted I’ve not done a MINI tensioner yet.. but would assume it’s similar to the other cars I’ve done which are oil activated.-
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After I put it back together and started it I know the noise was not the valves. I ran some Seafood through anyway because the valves should come up smooth not pop up. If I use a screwdriver as a stethoscope it is loudest when I put it on the belt tensioner near the block. You can even feel it. its a very pronounced knock.
So I took the belt off the AC and the generator. the sound was still there but much quieter. I could still hear it in the same spot with the screwdriver but agin much quieter. So that ruled out the generator. I put the car back together and it was louder. I took it for a drive but it did not go away. with the windows up and ac on you cant hear it. with the windows down you can.
Its a loud hard knock. I almost think its a rod but I don't see how.
Any ideas would really help. -
DneprDave Well-Known MemberSupporting Member
Seafood?
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@minirab just took a long ride on mine today. Thanks. I don’t have a clue yet. I don’t think it’s the timing chain. It’s constant and changes with the RPMs.
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Ok here is what the Helmet sounds like, guess I will be installing a new timing chain. As you can hear its a hard knock. I thought a timing chain rattle would sound like....well a chain rattling. That is why I didn't think the was my problem.
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wmwny Well-Known Member