On post #29, you'll see that I've at least encountered this, later in the thread a couple others reported the same leak, and I know of a couple warranty replacements locally. However, not all R56 turbos get a leak. Negotiating a reduction in labor may be possible based on the commonality of this leak, plus the dinky heat shield was not available for your model, and the pipe crimp was redisigned after 09, but "design flaw" will be difficult to argue. I think it is more likely the line was installed at an angle causing an uneven seal, rather than unshielded convective heat causing an O-ring failure. Conductive heat from the turbo housing is extensive as is.
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Thanks Keith! I've registered my official complaint with MINI...at least I didn't right it on paper and waste time AND trees. IMO this line should be a stainless flex line with a straight banjo fitting and not the crimp fitting that they use.
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Redbeard JCW: because fast is fun!Supporting Member
Okay, that is a genuine concern for me. You said they changed it but did that change happen in '10 or '11 MY? Keith, how much of a pain is this to repair once it happens?
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I don't know the date the part changed. You can compare the one your car to the one in the photo (09 JCW) to see if the crimped end on the fitting is shaped similar.
I recommend lifting the front and removing the front wheels to start, the bumper cover and bumper are removed, the radiator support & lights are placed in service mode. From here I'll borrow a descriptive post:
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I had both lines replaced today. The inlet was leaking at the crimp fitting and the return was leaking too. The turbo had to be removed as well as the bumper and radiator. Total bill with parts and labor $730. I'm going after MINI for a policy adjustment. The dealer did a great job, got me right in and got me on my way in about 6 hours. This is a senseless repair if the original line was stainless flex with banjo fittings instead of the crimped fitting POS!!!
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I added that clip-on shield to our 08 when I noticed them being added to the newer MINIs.
Part number 20: RealOEM.com * BMW R56 Cooper S TURBO CHARGER WITH LUBRICATION -
Metalman Well-Known MemberLifetime Supporter
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Mark, after they replaced your turbo oil line, did they attach the oil line heat shield? Or did they only replace the oil line?
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Metalman Well-Known MemberLifetime Supporter
- Sep 29, 2009
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Is that MINI's way of saying it's a defective design without the heat shield? -
Thunderball Kaboom New Member
- Aug 17, 2010
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I have been informed of a similar issue during a complimentary service review event at my dealer. Quoted $720 before a 20% discount.