Most liked posts in thread: My MK2 VW GTI 20V 1.8T Projekt

  1. Batrugger

    Batrugger New Member

    May 13, 2009
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    Thanks for the comments everyone. The striker on the MK2 had no adjustability so there really isn't any difference as far as that goes. I was considering drilling holes for the striker and replacing it with another just because it would look better and allow me to remove it when I clean up the area in the door jamb. Right now the door actually closes and latches noticablly easier that it did before so hopefully the adjustability won't be needed.
     
  2. drabdub

    drabdub Well-Known Member

    Oct 22, 2009
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  3. Batrugger

    Batrugger New Member

    May 13, 2009
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    I had a cat back exhaust fabricated. 2.5in with a magnaflow and resonator:

    IMG_8832.jpg

    Now the tip is centered in the cut out and it has a little more flow. I also changed up the front grill:

    IMG_8828.jpg

    I also have some crosshair headlights and red/clear tails on the way from TM Tuning. I took it out on a 300 mile road trip yesterday and was able to stop by the Vista Sonic GTG. dsm1983 took these shots there:

    [​IMG]

    [​IMG]

    [​IMG]

    Tomorrow I go to LA to see eurocabi for some fender rolling and stance :thumbup: More pics to come.
     
  4. Metalman

    Metalman Well-Known Member
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    Man, I love this thread, nice work.

    What's the glowing red pipe in the last shot? Seems like it might end up burning the paint off your hood or something else in the engine bay.
     
  5. drabdub

    drabdub Well-Known Member

    Oct 22, 2009
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    love the red line grill. looks like your car gets a lot of attention at the shows. cant wait to see it.
     
  6. Batrugger

    Batrugger New Member

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    Yeah it is fun to just kick back and watch everybody crowd around the engine bay until that one person looks inside and notices the dash. I love the reaction. Yesterday I took a trip down to LA to see eurocabi from vwvortex for some fender rolling. He does great work at a great price. I finally got my drop done:
    IMG_0144.jpg IMG_0145.jpg

    It could go lower, but here is my driveway that I need to negotiate every time it goes out:
    IMG_0140.jpg IMG_0141.jpg IMG_0142.jpg

    and just cause I love it, Kelli's MINI doing the same:
    IMG_8152.jpg
     
  7. drabdub

    drabdub Well-Known Member

    Oct 22, 2009
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    Gotta love driveways. That is going to be a huge factor when I get a place cause of having 3 very lowered cars
     
  8. Batrugger

    Batrugger New Member

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    Took it into an AC shop today and had the system checked for leaks, vacuumed, and then filled. Surprisingly it was all good to go and now I have AC just in time for the hot weather. Since last time I posted, I got my cross hair headlights, red/clear euro taillights, and clear side marker lights so all of the lighting is finished now. I managed to get a hold of all of the interior switches and lights so I will be trying to figure out how to get it all to work with the MKIV harness and try to figure out how to make door panels that will work.

    IMG_8842.jpg
     
  9. Batrugger

    Batrugger New Member

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    I went to a local car show today. The car show was pretty cool. Lot's of good old American iron and muscle and a couple of sweet air- cooled VW's and then me. There were no other foreign cars of any kind there. I was in the "90's and up" and "Under Construction " categories. I got a lot of positive feedback on the car and most people said they had never even seen a modified water-cooled VW. I tightened up a few things since I last checked in. Red striped the bumpers, added dual tips to the exhaust, got the fog lights straightened out, got a hold of a new rear emblem, and got a few small parts painted in Inaris Silber. I think the Eurotrash plate is appropriate and represents the spirit of the build. It sure is what I felt like at the car show. Here is how it is looking all cleaned up with a little bit of new paint:
    IMG_8847.jpg
    Look close and you can see the lower valence painted along with the lower grill strip. Gives a small idea of what it will all look like painted. I really like this color:
    IMG_8849.jpg

    The Inaris Silber looks hot with the bay color:
    IMG_8851.jpg

    When you have a hot rod builder do your paint, you end up with pinstripes:
    IMG_8860.jpg

    I also got a sunroof assembly from a VW Quantum which tilts and slides instead of just sliding like the GTI's sunroof. I had it painted and then added a new seal and now I can install it:
    IMG_8861.jpg

    Some old Monza exhaust tips:


    IMG_8853.jpg IMG_8854.jpg

    Some random shots:

    IMG_8848.jpg IMG_8852.jpg IMG_8856.jpg IMG_8856.jpg
     
  10. drabdub

    drabdub Well-Known Member

    Oct 22, 2009
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    looking good...
     
  11. Tall Mini

    Tall Mini Member

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    Love this thread... Very cool build! :cool:
     
  12. Batrugger

    Batrugger New Member

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    #188 Batrugger, May 25, 2011
    Last edited: May 25, 2011
    My 04 Jetta GLI with a KO4-001 turbo swap had to be smogged this year for the first time. With this car and Kelli's MINI needing the "special smog test" I decided to strip it down to look OEM and run it through. I pulled all of the obvious parts off so it would look OEM and took it in for the test and it failed because of the 2.5 inch TT downpipe I have. I have an OEM downpipe on this car and I decided that if I am going to go to all of the trouble to swap downpipes, I might as well swap everything and bring the GLI back to stock so I don't have to worry about smogging it again. So what that means is this car is going to get a Kinetic exhaust manifold, KO4-001 turbo, and a 2.5 inch TT downpipe. Since I can't swap ECUs and I have APR on this car, I will just add APR's KO4 file to the ECU. At least they throw all of the other programs in for $200 total. All the APR requires is a 4bar FPR too so I can ditch the 3 inch MAF that has been a pain in the ass to deal with. I will also ditch the SAI, N249, PCV and Evap to really clean up the bay. Here is a dyno from my Jetta so this should be fun in the lighter car:

    JettaDynoWHP.jpg
     
  13. drabdub

    drabdub Well-Known Member

    Oct 22, 2009
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  14. BlimeyCabrio

    BlimeyCabrio Oscar Goldman of MINIs
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    May 4, 2009
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    Gawd, I love this thread. :Thumbsup:

    You rock, Wes.
     
  15. Batrugger

    Batrugger New Member

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    :blush2: Thanks guys. I started tearing it down today and I go to get the needed parts to swap turbos tomorrow. It is a big risk because it is supposed to go to Vegas on the third and I have never installed a turbo before. I broke on e of the downpipe mounting studs so i will have that to contend with tomorrow. I will be able to tear down the Jetta tomorrow too so I will know what I am getting into soon enough.
     
  16. drabdub

    drabdub Well-Known Member

    Oct 22, 2009
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    hope to see this at wuste.
     
  17. Batrugger

    Batrugger New Member

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    It should be there. I Pulled the turbo, exhaust manifold, and downpipe today. I also decided to remove some stuff to clean up the engine bay some more:

    IMG_9035.jpg

    Hard to believe all of this is in there just for pollution control. Tomorrow I will pull the parts off of the Jetta to swap onto the GTI.
     
  18. Batrugger

    Batrugger New Member

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    I finished getting everything off of both cars today. I only broke one exhaust stud and stripped one bolt. Both were easy to get out and replace though. Unfortunately the Kinetic high flow exhaust manifold has a crack where the turbo mounts. Explains the exhaust leak I had on my Jetta. I am going to see if it can be repaired tomorrow, but if not, I still have the OEM manifold to put on. I also have some oil leaking from the valve cover so I am going to change the gasket. Since I had the intake manifold and valve cover off, I dropped them off at the polisher for a refresh. Hopefully I will have it all reassembled by Wednesday so I can get it ready to go to Vegas.
     
  19. drabdub

    drabdub Well-Known Member

    Oct 22, 2009
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  20. drabdub

    drabdub Well-Known Member

    Oct 22, 2009
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    see you there....i leave in 3 hrs