Engine Drivetrain 1st Gen Cooper S Most liked posts in thread: Now I Know Why Belt Tensioner Stops Break...

  1. Metalman

    Metalman Well-Known Member
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    Still.... Nice work...:D
     
  2. minsanity

    minsanity Well-Known Member

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    In min68's behalf, thanks, metalman. His OCD tendencies have been positively channeled thru DIY modding his mini. Here's another of his recent downtime projects, the longer tensioner tool. Pic was taken before he had it powder coated black.
    25C9919D-66CA-4586-8EE7-A76E10D76A3D-260-00000015ABAE46AD_zps7a461193.jpg
     
  3. minsanity

    minsanity Well-Known Member

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    I know some makes like Mazda. GM, Ford, even Subaru have eliminated the belt tensioner & have been using stretchfit self-tensioning belts. Would anyone know if Gates or Continental has some that would fit our cars? & who sells em? This + that manual adjust tensioner would be the ideal worry-free replacement for our weak tensioner dampers. What do you think, guys?
     
  4. ScottinBend

    ScottinBend Space Cowboy
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    Great idea......but it appears that a special pulley is needed to accept the installation parts just to get the belt on. Maybe someone could develope a system for the MINI, but I doubt it.....:frown5:

    As much bouncing around the tensioner does with a bad or failing damper, maybe simply getting a stronger spring would help more?
     
  5. minsanity

    minsanity Well-Known Member

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    That's another brilliant idea, Scott, but won't a stronger spring overtighten the serpentine belt? Come to think of it, not all have dampers in their spring loaded tensioners. And, not all cars w/ stretchfit belts need that special tool. Some can fit by a slight spin of the pulley. These approaches I might wanna try.
     
  6. minsanity

    minsanity Well-Known Member

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    For a while there, got a lil dense. If anyone can point to stretchfit 6PK1388 & 6PK1374 belts, we shouldn't need that stretchfit tool as we can slacken our tensioners w/ the manual adjust 1, put in the belt, tighten it & let the belt do its thing. Good bye damper.....Did some search on Goodyear & Gates but wasn't able to see anything definite. Any help is most welcome.
     
  7. Way Motor Works

    Way Motor Works New Member

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    Actually we came out with a new design about 8 months ago. We saw so many broken tensioner stops the cost to warranty them was killing us. So this design I had though up about 6 year ago I put into production. The WMW tensioner stop was born.
    [​IMG]


    As you can see it bolts on both ends and has a slot to allow the tensioner to do it's job and change tension based on load. But if the belt breaks it will slide and stop catching it before causing more damage.

    Also we've seen a huge increase in worn out and broken bushings on the tensioner shocks so we made our own delrin WMW tensioner bushings.
    [​IMG]
     
  8. minsanity

    minsanity Well-Known Member

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    The stops aren't the main issue here. Though it'll be good to have 1 that doesn't break. It's the DAMPER that fails. Again, it would be of great service to the community if someone could find those Stretchfit belts to pair w/ the Alta type adjustable tensioner stop for our MINIs.
     
  9. minsanity

    minsanity Well-Known Member

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    Sick! Dimensions, metalman?
     
  10. Metalman

    Metalman Well-Known Member
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    Bunch of different brands are available on Ebay... Of unknown quality...

    [​IMG]
     
  11. minsanity

    minsanity Well-Known Member

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    8mm diameter holes. Distance between holes should range between 150mm-190mm OC.
     
  12. ScottinBend

    ScottinBend Space Cowboy
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    I wonder if there is a hood lift strut that would fit?
     
  13. minsanity

    minsanity Well-Known Member

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    Those are doubtful to last as our tensioner damper, IMO.
     
  14. ScottinBend

    ScottinBend Space Cowboy
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    I don't know, but the one in my wifes previous car's hatch worked for over 15 years. And it was used alot.
     
  15. minsanity

    minsanity Well-Known Member

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    Hmmm, mine is an 02 w/ 47kmi, but have changed those boot struts some 3years back.
     
  16. Metalman

    Metalman Well-Known Member
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    I don't seem to have this problem..... Myne's an R-56....:eek:
     
  17. beaner

    beaner New Member

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    show us the way forward!
     
  18. minsanity

    minsanity Well-Known Member

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    #34 minsanity, Jul 21, 2013
    Last edited: Jul 21, 2013
    Let's make the clamor a bit louder for these options:
    1. Exact Stabilus Damper to be sold separately from the assembly at less than half the Gates assembly price. $70 isn't much for the whole tensioner, but the strut life is outlived by the pulley many times over. Plus, assembly change isn't something I'd wanna do yearly.

    2. A better, more durable replacement damper.

    3. 6PK1388/1374 belts to be available in Stretchfit. This will be a great long term combo w/ that Alta adjustable tensioner. No periodic adjustments. The belt's designed elasticity will compensate for the absence of a tensioner. No more extra tensioner stops needed, nor fear of snapped belts. All you'd need on long journeys aside from basic tools & stuff would be a spare stretch belt as precaution.....won't that be ideal?

    Again, perhaps sponsoring vendors on here can help develop or source those 3 options for us! That will be some awesome service to the 1st gen MINI community! Anyone up for it?
     
  19. minsanity

    minsanity Well-Known Member

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    I didn't share the same long term luck, Crash. Actually just ignored my failed damper til the bushes fell off & had to change both the damper & bushes from a new assembly. No doubt a working damper smoothens everything out.
     
  20. Dave.0

    Dave.0 Helix & RMW Powered
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    Well if you ignore maintaince that needs to be done to a tensioner shame on you and you get what you deserve.

    Stretch belts and ALTA's crap will not help you do not adjust and maintain them. Also when you start making real HP #'s over 225 you have to worry about belt slippage. You should always have a good non-stretching belt and working tensioner.