It doesn't sag so you should be ok. I used dynamat and also foam matting to fill up some of the empty space. At some point I might just use it as a template and use something more durable that I can throw stuff on without worrying if it will get scrapped up.
Its not bad but not perfect. It does look great.
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Steve AdministratorStaff Member Articles Moderator
It's pretty tough stuff. If you're going to put anything really heavy on it just pay attention as you do it. Even if it sags, it's not going to break easily, so you have a safety zone before complete failure. Here's a pic (lifted from Helix) to give you some idea.
It can be gouged, but I haven't seen that happen much to mine and I've had it in there for something like four years now (I think) and I haven't exactly been kind to it.
Recently I decided to start cutting holes in mine for harnesses, etc, and wanted to raise it to make some add'l space, hinge it along the back and mount an amp to the bottom of it. I figured that was taking away too much strength while adding stress, so I decided to reinforce it with some pvc boards (made to be used in place of wood on outside surfaces of houses, etc) and an aluminum brace skeleton.
Here are a few crappy pics taken in lousy light (plus they're from before I finished the project). Since then I've covered the hinge and, because I raised it and I therefore changed the geometry a bit, I also had to add some gommets at the sides for the Schroth harnesses to come through. The sub enclosure is from RoadsterSound. It's a great unit but now that I've had it in there for a while I've decided I don't need that much sub so I'm going to remove the enclosure soon (and I have another, less conspicuous and much lighter solution to replace the big 12" sub :wink5. FWIW, those aren't scratches or gouges you can see, it's just dirty.
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ducks MINI of the Month October 2009
Nope .. no dynamat. One of the reasons to delete the rear seat was to get some extra noise
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Steve AdministratorStaff Member Articles Moderator
Like I said above, it's more bass than I need (or want) so I'm about to lose the enclosure and sub from the boot. -
So I get this straight, the kit from Helix comes in two pieces and you added a hinge. Correct? How did you attach the hinge?
If you don't attach the hinge how easy is it to open that space underneath?
I'm assuming you could glue/attach some carpeting over this?
Also is this a one-way street? I can't imagine trading mine in but it could happen. Is it a PITA to put back the rear seats? -
Steve AdministratorStaff Member Articles Moderator
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Thanks Steve,
Seems a good route. Aside from the added cargo space, ability to easily add amps and subs it would be pretty slick to let my dog back in the car! Like everyone except my 5'-0" 110lb co-worker they do not like the back seats. -
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side note, I always chuckle when I think about the section in the MINI manual that talks about passenger load spec's referring to 3 and 4 passengers. Yeah, from the merry old land of oz'
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Steve AdministratorStaff Member Articles Moderator
However, it really does make a very large difference that it's out of the car in your picture. Why? [note: the following isn't for you nitro, it's for those who've never seen one of these things in the "flesh"] Because the long side pictured never has to support any weight at all like that on its own...never. It's only flat and structurally weak along that side because when installed that edge sits perfectly flat on top of a 2" wide (approx) beam that runs along the full length of that side. Do the same thing and take a picture from the other long side (the front). Better yet, support the back edge properly and look at it from from any angle or side while exerting the same amount of force. I now refer you back to the pic from Helix.....
You are right to say it flexes though and a few of us have already mentioned it. The key is it can carry a fairly decent load without deforming or breaking. If you place a heavy load on it, it will flex, but unless you really load it up it will not flex to the point of deformation and it'll bounce right back to perfectly flat when you remove the load.
It's not perfect and I'm not defending it because I have a personal or vested interest -- buy one or don't, I don't care. I just know I used mine without extra support bracing for a few years -- regularly piling lots of stuff on top of it -- without seeing any of the issues I worried about when I first took it out of the box (when I flexed it pretty much the same way you are in your picture). It's MUCH more expensive than it should be, but aside from that it's easier to buy one and pop it in there than it is for many of us to design and build one that will hold up as well.....plus it happens to work. -
I got a rear seat delete kit off eBay- covered it with black carpet - removed the rear seat - yhe unit was easy to install and looks great-
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Yes, that flex is misleading. I had it loaded with 6 sets of brake rotors for 3 days before delivering them to Way at MOTD in 08. This year I had the pleasure of many sets of springs sitting back there for 900 or so miles and 3 days to deliver to Way to MOTD 09. Many cases of beer and Dr Pepper, the real stuff made with sugar and in glass bottles have made the trek from Dallas to points outside of TX riding on the that shelf.
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FWIW, I've had my Schrader RSD in now for about 2 years. I've loaded 4 ea. 7x15 Kosei Racing wheels w/225/50x15 Toyo RA1's on it many times w/o any problems. I use Tire Totes to keep things neat and clean and to "horse" them in & out. The RSD really saves weight and really increases carrying capacity.
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Steve AdministratorStaff Member Articles Moderator
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i would also recommend taking out the rear seat belts and seat mounts while you are at it
i did mine at the same time and it all adds up, seat belts have some heft ~5lbs if i remember correctly each and high up!
^i figure if you are taking the seats out the seat belts are pretty pointless no? -
I chose to leave the seat belt assembly in for the rare occasions that I might need to use the rear seats!
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