The problem is common (really, a design flaw) but having to replace it again after only 3 years/20K miles seems unusually early.
$616 at the dealer is outrageous. A new replacement fan can be purchased for about $80 and an independent repair shop can do the labor at much lower cost.
There is a 1300 post thread on NAM on the topic: http://www.northamericanmotoring.com/forums/stock-problems-issues/174040-low-speed-fan-resistor-we-need-solution.html. The problem is that the low speed resistor in the fan burns out. There is a quick and easy way to connect an external resistor that bypasses the resistor in the fan. If you get the problem again, consider doing this workaround which is simply done under the hood without taking the car apart.
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wmwny Well-Known Member
it sounds like the cooling fan resistor. I have the one in my '06 S replaced while at MOTD this year and it's been smooth sailing ever since. As previously stated, it's a easy fix...and cheap.
BTW, WELCOME to M/A! -
Dave.0 Helix & RMW PoweredLifetime Supporter
I did the above fix years ago and have not had an issue since. -
ScottinBend Space CowboySupporting Member
Not sure if that fix will work on an R56..........
oops, just read convertible, nevermind. -
This is probably all you needed.
http://www.detroittuned.com/dorman-fan-relay-kit-gen-1/
I have an 02 and have only replaced my fan once. Also keep an eye on the power steering bump fan. -
Dave.0 Helix & RMW PoweredLifetime Supporter
You just need one of these $15.00 HS100 R33 J http://www.mouser.com/ProductDetail/Ohmite/HS100-R33-J/?qs=%2fha2pyFadujijxGS6LgfEkg1IowNcoCv7ccKwbF6DeucioilMrqPXw%3d%3d
and a soldering gun and the fix is simple. See below:
Those Doorman kits do not last forever. You can still have the same issue with the new part. It is just a crappy MINI design flaw from Rover.
I did the below install to fix mine 8 years ago and have NEVER had an issue since.
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Thanks so much for the info. Unfortunately me or husband have no mechanical ability whatsoever, lol!
Being that I live in a small town south of Buffalo, there aren't many local mechanics who have worked on Mini's aside from replacing brakes, mufflers, etc. I did call 2 or 3 locals who never called me back regarding the cooling fan fix.
Thank goodness I was persistent in insisting that Mini should cover this and they did. As I mentioned, $150 for the labor was a far cry better than what they originally wanted to charge me for labor and parts.
I just had my muffler replaced in late September. A local muffler shop charged me $300, the Mini Dealership quoted $880. That certainly was a no brainer.