1st Gen "How To" Supercharger Oil Service + Oil Pan Gasket

SuperchargerFig27.jpg
The primary purpose was a supercharger oil check/refill... It’s an MCS only job that should be done every 80,000 miles or so for those of us with...
By agranger · Jan 23, 2018 ·
  1. agranger

    agranger MINI of the Month June 2009
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    #21 agranger, Jun 9, 2012
    Last edited: Jun 9, 2012
    The dipstick guidetube had one or two bolts that held it in place. They were pretty obviously located and then it pulled upwards, with a bit of twisting, to be removed completely (after removing the dipstick. of course). I seem to remember interference w/ the supercharger too, but I was able to work it out with a bit of rotation and wiggling.

    I might not have removed that AC sensor. I unmounted the AC compressor, but used a bungie cord to hang it from the front of the motor... never took it completely off of the car... no need and I don't have the means to remove and capture the AC refrigerant.
     
  2. BlimeyCabrio

    BlimeyCabrio Oscar Goldman of MINIs
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    I'm glad somebody revived this thread - I think Aaron posted this DIY while I was off the forum for a while. It's awesome. I'm swapping my SC sometime soon, and had a bunch of the gaskets and such already, but this reminded me of a few other things I needed, as well as pushing me over the edge to replace hoses and the thermostat housing while I was at it. So, after ordering parts 3 or 4 times over the past several months, I think I'll finally have a full parts kit for the project. :D
     
  3. XXL1LM1CKXX

    XXL1LM1CKXX New Member

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    Thank you! I just left them both on. Should be easy to get the dipstick out now!

    Well, I have the back off. There was definitely less than 2 ounces in there. When I spin the pulley I hear the blower scraping a bit inside there but all the other internal parts on the back look ok? Are the gears worn down at all? I haven't had the front off yet. It is way over tightened..

    Thanks for any help here guys!
    [​IMG]

    The connection between the water pump and the SC look fine but are these gears warn down?
    [​IMG]

    [​IMG]

    Does "it" look like I need the rear gears replaced? Thanks everyone for your help!
     
  4. BlimeyCabrio

    BlimeyCabrio Oscar Goldman of MINIs
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    Those look lovely.

    This is what "worn" looks like:
    car2.jpg
     
  5. XXL1LM1CKXX

    XXL1LM1CKXX New Member

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    Wow! That is what I was expecting.. Car was making the rattle sound so I stopped driving it. Not sure if this is where the rattle was coming from now. Local shop said it was coming from SC so not sure. I cleaned out the front and flushed it with a bottle. came out pretty brown both times.. trying to figure out where the noise is/was..i'll edit this post if I find something productive to add :)
     
  6. k-huevo

    k-huevo Club Coordinator

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    No not worn or in need of replacement.


    Rotate the supercharger pulley a half turn in both directions, the lobes should move at the same time, if there is any play, a nose gear is damaged. Remove the supercharger output duct, if large patches of coating are missing, most likely a bearing is bad. In either case, replace the supercharger.

    [​IMG]
    [​IMG]


    Look at the weep holes on the waterpump, one is in the side, the other toward the input key, if either show signs of leaking fluid, replace the waterpump.

    [​IMG]



    A fun fact, a supercharger with great lobe seal will inflate a bag with just a few rotations of the pulley by hand, and hold pressure for several seconds; poor sealing lobes will not.

    [​IMG]
     
  7. BlimeyCabrio

    BlimeyCabrio Oscar Goldman of MINIs
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    ^ That's cool!
    :cool:
     
  8. agranger

    agranger MINI of the Month June 2009
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    #28 agranger, Jun 10, 2012
    Last edited: Jun 11, 2012
    A common source for a rattle, I believe, is a worn out belt tensioner assembly. It's attached to the same drive belt, so it might present in the same way as a bad supercharger (if they diagnosed the problem without removing the belt). The part is somewhere around $75-150, I think, and you are already at the point where it would be easy to replace, so you might want to think about springing for it. IMHO, since you already have it in your hands, I'd replace the water pump right now too, but I've got more $ than time, so I tend to replace parts that are prone to wear a bit early if I'm already in there.

    Those gears look good to me.
     
  9. BlimeyCabrio

    BlimeyCabrio Oscar Goldman of MINIs
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    ^this +1

    Also if the idler pulley is loose, that can produce a rattle, too.
     
  10. C.I.

    C.I. New Member

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    maybe my "rattle"

    Thank you for that insight and tip. I want not characterize my sound as a rattle, but a "jingling." Only hear it when the car is accelerating (clutch in, regardless of speed, no jingling). I have been under the car and see nothing loose and it sounds like it coming from the left forward region of the car. that would put the mystery sound in that vicinity.

    Short of taking it to a shop with a "car treadmill" any suggestions how I might verify this at home? Would the tensioner assm. be loose enough to move around or would it take the torque of the belt to get it to move?

    Maybe an extremely difficult question to answer. I appreciate any tips. Thank you!

     
  11. agranger

    agranger MINI of the Month June 2009
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    With the belt off, I'd bet you could reproduce the sound if it is the tensioner. If it is the idler pulley, K-huevo has given us this little bit of wisdom.

    The belt is spinning (+tensioner + idler pulley) whenever the engine is, but the tensioner could be the source of your noise despite you hearing the noise on throttle but not off. Have someone rev the engine and you will see why the tensioner is there... it moves quite a bit between on/off throttle.
     
  12. duffman05

    duffman05 New Member

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    hey guys...my name is Mike and i have a 2003 mcs with about 95k miles on it. Like most others, I didn't realize there was an issue with the supercharger oil situation until it sounded like there was a tin can flapping around in my engine. My mechanic told me it was coming from the supercharger, so following arron's how to, I just pulled off my supercharger. The waterpump gearbox was dry and the small spur gear was fried. There is also a lot of coating missing from some of the compressor blades (I will try to post pics)

    Does this equate to a fried super? and if so, what is your opinion about the sprintex upgrade?

    Thanks,
    Mike
     
  13. agranger

    agranger MINI of the Month June 2009
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    #33 agranger, Jul 4, 2012
    Last edited: Jul 5, 2012
    I can't comment on the sprintex, but that charger is toast!

    Mike emailed me the pics... I'm attaching them for him.

    ImageUploadedByTapatalk1341447297.008223.jpg
    Note the color changing on the lobes of the supercharger blades. That's not good. Shows that the bearings are going / gone.

    ImageUploadedByTapatalk1341447310.805364.jpg

    Eeek... one of the gears cut a U-shaped channel down the center of that large gear. Those are shot! That's what transferrs power from the pulley to the supercharger shaft or from the supercharger shaft out the other side to the water pump. Either way... not good!

    ImageUploadedByTapatalk1341447322.391279.jpg

    ImageUploadedByTapatalk1341447332.689023.jpg

    ImageUploadedByTapatalk1341447343.943597.jpg
     
  14. BlimeyCabrio

    BlimeyCabrio Oscar Goldman of MINIs
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    Mike - sorry about your SC, that really sucks. Hate to see it when these do this.

    Another excellent MINI/BMW "lifetime" fluids / lubrication story. :roll eyes:

    Truth in advertising - the oil in that supercharger was "good for the life of the supercharger".

    Dead supercharger, no need to change the oil. Just like MINI said.

    I know, I know... the problem is the seals, not the lube. But still... I hate this engineered obsolescence and "green" total-lifecycle waste reduction crap. If BMW/MINI would have recommended service intervals that treated the car as it it was designed to last 500,000 miles, then it would. Instead they treat it like it's disposable, and it is.

    Grrrrrr.
     
  15. duffman05

    duffman05 New Member

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    ok...so new supercharger time...Since I have everything apart I think I am just going to do some mods/preventative maintanance. Here is the list I am thinking about, please give opinions.


    supercharger replace (either a rebuild or the spintex upgraded super)
    waterpump + housing
    thermostat
    baffled oil pan + gasket
    serpentine
    radiator hoses
    tesioner assembly
    15% pulley on super (was on my old super...didn't know until I took it off lol)
    cool air intake
    clutch (if needed for the extra hp)
    possibly the crankshaft pulley (lightened)
    better brakes
    rear sway bar
    new shocks
    get it retuned on a dyno

    I am also wanting to clean the engine (oil is everywhere, hopfully from the super or the oil pan gasket...fingers crossed)...any tips on that?

    Thanks alot
    Mike
     
  16. agranger

    agranger MINI of the Month June 2009
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    MINI/BMW's definition of lifetime = "Until the warranty expires and it's no longer our problem" :D
     
  17. tebogue

    tebogue New Member

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    tks for the post

    Hi, I have a 2005 MINI Cooper S stock, noise from under the hood, worried that the supercharge might be dry w/90k - purchased at 67k miles- I did some research and learned of the undocumented oil service. Though it might be some other noise... It's nice to the post live - the pictures a really nice and helpful. I'll get back to the post when I get started - maybe this winter. tks. Tim
     
  18. 90intherain

    90intherain New Member

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    No Sprintex. They run hot and have been known to blow engines up
     
  19. agranger

    agranger MINI of the Month June 2009
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    There are other threads where the Sprintex discussion can be had on Motoring Alliance. Given the seemingly explosive nature of that topic, I ask that the Sprintex thoughts be shared in those threads so that this thread can remain open as a place to ask questions about supercharger oil replacement.

    Thank you.
     
  20. mini_racer

    mini_racer Well-Known Member

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    #40 mini_racer, Jul 30, 2012
    Last edited: Jul 30, 2012
    If the sound goes away when the clutch is disengaged then this jingling is coming from the transmission not the SC or the belt or the tensioner, etc. Fluids like the OEM MTF-94 or Redline MTL are relatively thin (i.e. 75W80) and can cause some transmissions to be noisy, this is normal. It can be remedied by simply changing out the lube with fresh, if what you have in there is old, or by replacement with a heavier weight gear lube something like 75W140, this will 'cure' the transmission jingling. I am presently running RP Max Perf Gear Lube and it keeps my tranny quiet.
    We have other threads with more discussion on this topic.
    Back to SC oil servicing.......
     

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