SuperTurbo Mini Project

Discussion in 'Car Builds, Projects, Idea's Experiments' started by works4me, Dec 15, 2009.

  1. works4me

    works4me New Member

    Jul 19, 2009
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    I must admit I don't even remember where things were originally anymore...
     
  2. ScottinBend

    ScottinBend Space Cowboy
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    Well let's see.........the engine goes up front, the wheels go on the stubby little things at all 4 corners (one per corner), the steering wheel goes INSIDE the car in front of the drivers seat and the go fast pedal is under the right foot while sitting in the drivers seat. Everything else is optional.

    That about does it I think.

    :biggrin5:
     
  3. works4me

    works4me New Member

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    But there are *sooo* many variations that fit those basic requirements....for example, at one point I even considered moving the steering wheel & drivers seat into the middle ala a Mclaren F1...
     
  4. works4me

    works4me New Member

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    And actually I have another idea for a "car" that doesn't meet *any* of those requirements. :wink:
     
  5. ScottinBend

    ScottinBend Space Cowboy
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    Remember.........optional



    :wink: :biggrin5:
     
  6. Longboard

    Longboard New Member

    May 7, 2009
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    Really really cool :Thumbsup:

    Longboard
     
  7. Metalman

    Metalman Well-Known Member
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    That sure is some fine craftsmanship. Very nice work there....:D
     
  8. BlimeyCabrio

    BlimeyCabrio Oscar Goldman of MINIs
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    Valve Cover = :eek6:

    Awesome. :Thumbsup:
     
  9. Chase

    Chase New Member

    May 4, 2009
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    That thing is sooo nice. So hit me up after you test it. I might wanna pick one up for my twin charged setup.
     
  10. works4me

    works4me New Member

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    #170 works4me, Jul 17, 2011
    Last edited: Jul 17, 2011
    Dual Battery setup & electrical fixups

    One of the challenges of adding sensors/electronics to the car is the fluctuation in voltage from the starter. This is compounded by the smaller racing battery I'm using. I was seeing voltages drop to as low as 8V while starting. This is low enough that some electronics restart or freeze. I decided I wanted to fix this the right way by adding a second battery for electronics isolated from the starter battery. At the same time I wanted to fix a couple of issues with the current wiring. One was to clean up the center console wiring, and the other was to make a "real" cutoff circuit. Here's the key parts of the original circuit:

    [​IMG]

    Although this has a battery cutoff switch, 1) there is no cutoff near the driver, and 2) the cutoff doesn't turn off the engine once it's running. Also the wire running from the cutoff to the electronics was insufficient - thus contributing to the voltage drop.

    The first challenge was to find an isolator to allow both batteries to be charged simultaneously from the alternator, yet remain load isolated (which is the whole point). Most isolators are not very efficient & thus generate a lot of heat - which didn't strike me as a good idea. Finally I found this high-efficiency dual diode isolator:

    [​IMG]

    I modified the circuit to add the isolator & to add a second cutoff switch located in the center console of the cabin. The cutoff directly disconnects the electricity for the battery driving the electronics, and it disconnects the starter battery via a relay:

    [​IMG]

    I placed the batteries back-to-back in the back. You can see the cutoff relay to the right of the larger battery. The yellow wire is the activation circuit for the relay:

    [​IMG]

    I found a pair of in-line fuses to tie in to diode to provide additional protection:

    [​IMG]

    And as I mentioned I also completely reorganized & rewired the center console. This was sorely needed. As part of this I added a 12v bus, and a sub-panel for running electronics & data loggers. This panel has a seperate power switch, so I can turn off the engine & keep the loggers/computers running:

    [​IMG]

    The net effect of all of this is that power voltages to the electronics barely nudge now when starting the engine!! And I have independent control over shutting down the loggers/cameras/etc.

    This is perfect timing, since I've also just mounted a 7" USB-powered *touch* display connected to the on-board computer. This will be used to augment the existing display:

    [​IMG]

    [​IMG]

    [​IMG]

    [​IMG]

    I plan on using this to provide a real-time version of the 2D Lambda/EGT graphs I've shown previously. And I can set up different maps & corrections that I can quickly select by simply touching the screen.

    Also, I'm playing with making an Arduino-base data logger that reads & writes sensor data directly to the CAN-bus. I have amplifiers for temp sensors, a 6D accelerometer, and even a GPS logger:

    [​IMG]

    I'll provide a seperate update on this as I make progress...




    Cool eh?



    :biggrin5:
     
  11. BThayer23

    BThayer23 Well-Known Member

    Jun 12, 2009
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  12. Floof

    Floof New Member

    Mar 18, 2010
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    Really like this build :Thumbsup:
     
  13. works4me

    works4me New Member

    Jul 19, 2009
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    I really appreciate that! And the same definitely goes for your project. :Thumbsup:

    BTW been uber-busy but I'm hoping to have another very interesting update in a week-or-so.
     
  14. Nathan

    Nathan Founder

    Mar 30, 2009
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    Updates!?! Ohh ahh wee.
     
  15. ScottinBend

    ScottinBend Space Cowboy
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    Ummmm....were you in the bathroom when you posted this?

    :D
     
  16. Nathan

    Nathan Founder

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    Nah..on the back porch enjoying the breeze and lower temps.
     
  17. Kavs

    Kavs New Member

    Nov 22, 2011
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    What power level you have with that?

    I like it!
     
  18. Metalman

    Metalman Well-Known Member
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    How long do your weeks last? Sure could use an update......:drool
     
  19. works4me

    works4me New Member

    Jul 19, 2009
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    Wwweeellll, funny thing about that. The last think you'd expect is that a person with a racecar, hydraulic lift, drill press, grinder, workbench, welder (just got it!), etc. etc. would move into a house...without a garage?!?!

    Good news is that I'm working on a solution. I'm building a good, old-fashioned, boring, simple, detached garage just like everyone else
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    ok, I lied. I'm actually building a brick-clad workshop using SIP panels with a steel frame structure to support an overhead crane. It'll have conduit running at 4' high with multiple 220v outlets for welders, compressor, tools, etc. Here's pics of the current CAD model:

    [​IMG]

    [​IMG]

    [​IMG]

    Not huge, but efficient...

    Also, we just finished unpacking everything from the inside of the house (including 100+ boxes of books), so I'm hoping to spend more time with the car the next few weekends...

    I know it wasn't the update you were hoping for, but something's better than nothing...???
     
  20. Metalman

    Metalman Well-Known Member
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    Florida...... Correct?
    I'd be putting in a nice air conditioner..... I just hate sweat running down my face and stinging my eyes when I work on my MINI......

    Throw in some of those heavy duty roof anchors that keep the lid on when you have those hurricanes down there.

    Add a flex hose connection setup that you can connect to your exhaust and be able to run your MINI with all the doors closed.

    Add a nice big (low RPM) roof ventilator....

    I like spending other people's money......:D
     

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