2nd Gen R56 Cooper S Most liked posts in thread: The 'Carbon' Problem...

  1. Nathan

    Nathan Founder

    Mar 30, 2009
    25,144
    10,052
    113
    Writer
    Short North
    Ratings:
    +10,069 / 0 / -0
  2. countryboyshane

    countryboyshane New Member

    Jul 23, 2009
    202
    77
    0
    Diesel Engineering
    Bloomfield Hills, MI
    Ratings:
    +77 / 0 / -0
    Until they add a fifth injector inside the intake manifold to clean the valves it's always going to be a problem. I'm pretty sure Toyota has already done this. The other alternative would be water/meth injection, but that brings tuning issues to the table. Again, what a pain!
     
  3. Redbeard

    Redbeard JCW: because fast is fun!
    Supporting Member

    Dec 17, 2009
    1,636
    398
    83
    Glorified spreadsheet jockey.
    Austin, TX
    Ratings:
    +413 / 0 / -0
    Ford is already doing this with thier direct injection motors. Each DI injector has a secondary one behind the valve. There was supposed to be another advantage to efficient fuel consumption as well but I'm gonna guess it mostly has to to with the build-up from PCV.

    I have a friend who is an Audi Mastertech in Vegas. He is seeing the carbon build-up on thier DI motors. He says it's worse on the higher performance cars. (EDIT: Just saw the post BThayer23 put up... :D )

    I'm in a smilar boat to you: I just passed the 42k mark with my 2010 MCS. I drive about 60miles round trip everyday and I'm a pretty "spirited" driver. I'm not showing any signs of build-up. No valve chatter on cold start-up. No hesitation on acceleration. Still feels good. Though, I've never seafoamed the intake.

    My Dad has an '08 MCSa and he IS seeing these issues. He has 38k miles. But he does a bunch of short trips. So engine isn't run too hard and not often to full temp. I told hime to start complaining to the dealer. The service guy we have said he can get it done for free. He just needs 2-3 trips into service for those issues before the service manager will okay the intake cleaning as "Dealer Goodwill" (read: Free).
     
  4. Zapski

    Zapski Well-Known Member

    May 4, 2011
    2,099
    889
    113
    Columbus, OH
    Ratings:
    +938 / 0 / -0
    Thanks for posting that, it was very informative :)
     
  5. Person Moved On

    Person Moved On New Member
    Supporting Member

    Oct 31, 2010
    110
    18
    0
    Ratings:
    +18 / 0 / -0
    Coincidence??

    Took the Prius in for service and along with other issues they suggested that I consider this service "Fuel/Air Induction System Clean-Up Service" from BG Products. The brochure is here.

    So even a 75hp 1.5 L engine can have problems?
     
  6. Crashton

    Crashton Club Coordinator

    Jun 4, 2009
    19,445
    10,057
    113
    Retired old fart
    Hooterville Ohio USA
    Ratings:
    +11,698 / 2 / -0
    Is the Prius a DI engine? Could it be that the service suggested was just a cash cow for the dealer & possibly not needed?

    [​IMG]
     
  7. BThayer23

    BThayer23 Well-Known Member

    Jun 12, 2009
    1,315
    154
    63
    Civil Engineer
    Durham, NC
    Ratings:
    +155 / 0 / -0
    Toyota calls their dual injection system "D-4S." The new Toyobaru concept car will use a 2.0 Subaru boxer engine with the D-4S injection technology, too. From the Toyota GR engine Wikipedia article:

     
  8. Redbeard

    Redbeard JCW: because fast is fun!
    Supporting Member

    Dec 17, 2009
    1,636
    398
    83
    Glorified spreadsheet jockey.
    Austin, TX
    Ratings:
    +413 / 0 / -0
    Yep.:crazy:

    Actually, displacement and HP have nothing to do with it. It's a matter of PCV (Positive crank-case ventilation) recirculating vaoprized oil and particulates that build-up on the back side of the valve because there there is no fuel spray hitting the back of the valve in direct injection that can help clean it off.

    So your 400+ HP 4.2l V8 in your RS4 or your 75 HP 1.5l in your Prius are both susceptable to to the issue. (Assuming the Prius gas engine is actually DI; I don't know anything really about Priuses)
     
  9. Metalman

    Metalman Well-Known Member
    Lifetime Supporter

    Sep 29, 2009
    12,731
    7,688
    113
    Ex-Owner (Retired) of a custom metal fab company.
    Columbus, Ohio
    Ratings:
    +7,960 / 1 / -0
    Thanks for posting this... very good read....:Thumbsup:
     
  10. beam

    beam New Member

    Aug 25, 2011
    16
    0
    0
    Ratings:
    +0 / 0 / -0
    New member here, and experience with this exact situation is what led me to the forum in the first place :)

    '10 MCS with about 22k miles when the Check Engine light popped on. Dealer told me it was from excessive carbon build-up on the intake. They did a good will cleaning and gave me the same bit about poor fuel quality and adding Techron.
    I followed up with some questions to the service adviser as to how that would make any difference in a DI system?

    Eventually they admitted to me that MINI was aware of the issue, but did not have a viable solution for it.

    I'm considering the seafoam treatment on the intake before every oil change, and possibly even an oil catch can(though the idea of needing to install hardware under my hood to correct a design issue is absurd to me).

    I saved the emails where the adviser says that Mini knows about the issue, so I will keep them in case I have to go back for the same cleaning process and I get stonewalled.

    All-in-all, it's a pretty poor situation if you ask me.
     
  11. Gil-galad

    Gil-galad Club Coordinator

    May 19, 2009
    1,178
    431
    83
    Male
    Decorah, IA
    Ratings:
    +435 / 0 / -0
    Much appreciated. This article is most enlightening and confirms lots of past suspicions.

    Let's hope that the reengineered PCV routing on the N18 was done in response to an actual corporate awareness of the need for MINI to address the problem, and that the redesign was done in a manner that is fairly effective at mitigating the issue. I hope, I hope.
     
  12. Redbeard

    Redbeard JCW: because fast is fun!
    Supporting Member

    Dec 17, 2009
    1,636
    398
    83
    Glorified spreadsheet jockey.
    Austin, TX
    Ratings:
    +413 / 0 / -0
    I'm at 47,XXX miles now with my 2010 and I haven't had any issues. While speaking with my SA the last time I was in (about a month ago) he and I talked about the issue. He seemed to observe that cars that he could confirm were driven to temp AND driven hard (spirited some call it) had no issue. It was the long lopy highway miles at low revs and no boost that showed issues in the 30k+ range and the short cold trip cars that showed sooner than that. This is based on his observations though and certainly don't denote absolute fact.

    As far as the seafoam or other water treatments: from what I've heard it helps a bit but once the carbon had bonded it's REALLY hard to remove chemically as it's become very inert/unrreactive in such a base chemical state. SO it might slow the process but not stop or reverse it.

    An oil catch-can makes sense to me but I haven't seen any good long term comparo's to say it's a solution or not. It's not going to get everything that the PCV valve dumps back into the intake it should collect a big % of it.

    Beam, thanks for posting your experience. I'm glad your dealer performed the valve cleaning. You might want to pop over to the new member introduction section and introduce yourself and post some pics of your ride. :)
     
  13. beam

    beam New Member

    Aug 25, 2011
    16
    0
    0
    Ratings:
    +0 / 0 / -0
    Done :)
     
  14. Metalman

    Metalman Well-Known Member
    Lifetime Supporter

    Sep 29, 2009
    12,731
    7,688
    113
    Ex-Owner (Retired) of a custom metal fab company.
    Columbus, Ohio
    Ratings:
    +7,960 / 1 / -0
    RB, Have you ever Seafoamed your engine?
    Do you use a OCC?
    What were it indicators that caused you to address the carbon?
    What was the $$ to have this done?"

    Very disturbing the carbon is this bad at 60K
     
  15. Redbeard

    Redbeard JCW: because fast is fun!
    Supporting Member

    Dec 17, 2009
    1,636
    398
    83
    Glorified spreadsheet jockey.
    Austin, TX
    Ratings:
    +413 / 0 / -0
    Never Seafoamed.

    OCC? Oil Catch Can? If you mean catch can no, this is without a catch-can. I will be installing one in short order though.

    During a search over the carbon cleaning issue I found a guy on MINI2(... I think) that had a 2010 JCW with 4 tracks days and 62k miles and posted pics. His valves were actually worse than mine but it put the fear of carbon in me. lol.

    The official quote was like $560.00. However, if you are paying out of pocket all amounts ar negotiable to a point. I have a good relationship with my service guys and talked'em down to cost for the parts: blasting media (walnut shells) & intake cover gasket. And I paid the standard labor rate but I only paid for the actual hours worked not the "book hours". Knocked me down to just over $400.

    No, not cheap. However, that saves me the worry about getting a decent clean and without other work I know the car is good for another 58k miles before needing another clean.

    Remember: Mine wasn't actually "that bad". The tech said I would have been fine to keep going for a while but I figure that I'll stop it before my car ends-up like that gal with the 2009 MCS.
     
  16. Metalman

    Metalman Well-Known Member
    Lifetime Supporter

    Sep 29, 2009
    12,731
    7,688
    113
    Ex-Owner (Retired) of a custom metal fab company.
    Columbus, Ohio
    Ratings:
    +7,960 / 1 / -0
    ^^^Thanks.... All good info....
     
  17. Nathan

    Nathan Founder

    Mar 30, 2009
    25,144
    10,052
    113
    Writer
    Short North
    Ratings:
    +10,069 / 0 / -0
    I assume from left to right is Cyl 1, Cyl 2, Cyl 4?
     
  18. Redbeard

    Redbeard JCW: because fast is fun!
    Supporting Member

    Dec 17, 2009
    1,636
    398
    83
    Glorified spreadsheet jockey.
    Austin, TX
    Ratings:
    +413 / 0 / -0
    Correct. Image files are labled as such as well.
     
  19. Jason Montague

    Jason Montague New Member
    Lifetime Supporter

    Jan 5, 2010
    6,134
    1,588
    0
    Physician Assitant (retired)
    Sherman,Tx
    Ratings:
    +1,588 / 0 / -0
    :cornut: I guess that I'll keep using my BSH OCC(1-2oz/30-60ml yellow translucent oily/watery/blow by smelling liquid with smaller amount of opaque liquid at the bottom) emptied every 100-200mi, BSH block off valve, and Seafoam every 3kmi or so. 61kmi on Margi(08 R56 MCS/JCWm) and no problems yet.:Thumbsup:

    Jason
     
  20. Redbeard

    Redbeard JCW: because fast is fun!
    Supporting Member

    Dec 17, 2009
    1,636
    398
    83
    Glorified spreadsheet jockey.
    Austin, TX
    Ratings:
    +413 / 0 / -0
    Do you have pics of your intake ports? That would be great for reference.

    I will say I didn't have any sign of an issue either. Car ran fine.